1. ആമുഖം
This manual provides essential information for the safe and efficient installation, operation, and maintenance of the Pilz PNOZsigma Configurable Safety Relay, model 751104. Please read this manual thoroughly before attempting to install or operate the device.
2 സുരക്ഷാ വിവരങ്ങൾ
Safety relays are critical components in safety-related control systems. Incorrect installation or operation can lead to serious injury or death. Observe all local and international safety regulations, standards, and directives.
- യോഗ്യതയുള്ള ഉദ്യോഗസ്ഥർ: Installation, commissioning, and maintenance must only be performed by qualified and authorized personnel.
- വൈദ്യുതി വിച്ഛേദിക്കൽ: Always disconnect power before performing any installation, wiring, or maintenance tasks.
- വയറിംഗ്: Ensure all wiring is correct and securely connected according to the wiring diagrams and local electrical codes.
- പരിശോധന: Thoroughly test the safety function after installation and any modifications.
- Original Condition: Do not modify the device. Use only genuine Pilz accessories and spare parts.
3. ഉൽപ്പന്നം കഴിഞ്ഞുview
The Pilz PNOZsigma 751104 is a configurable safety relay designed for monitoring safety functions in industrial applications. It is a standalone unit featuring a compact design with plug-in spring-loaded terminals for easy installation.
പ്രധാന സവിശേഷതകൾ:
- ഇൻപുട്ടുകൾ: Supports 1-channel or 2-channel wiring with or without detection of shorts across contacts.
- ആരംഭ ഓപ്ഷനുകൾ: Configurable for manual or automatic start.
- ഔട്ട്പുട്ടുകൾ: Features 3 Normally Open (N/O) safety outputs, 1 Normally Closed (N/C) auxiliary output, and 1 Safety Contact (SC) output.
- വൈദ്യുതി വിതരണം: Operates on 24 V DC.
- നിരീക്ഷണം: Capable of monitoring E-STOP pushbuttons, safety gates, and light curtains.
- കോംപാക്റ്റ് ഡിസൈൻ: With a width of 22.5 mm, it saves space in control cabinets.

Figure 1: Pilz PNOZsigma 751104 Safety Relay. ഈ ചിത്രം മുൻവശത്തെ view of the Pilz PNOZsigma 751104 safety relay. Visible are the top and bottom plug-in spring-loaded terminals. The front panel is yellow and features the 'PILZ PNOZ s4' branding. Indicator LEDs for 'Power', 'In1', 'In2', 'Out', 'Start', and 'Fault' are present. Terminal markings include A1, 13, 23, 33, S12, S22, S34, 41 at the top, and S11, S21, Y32, 42, A2, 14, 24, 34 at the bottom.
4. സജ്ജീകരണം
4.1. ഇൻസ്റ്റലേഷൻ
The PNOZsigma 751104 is designed for plug-in mounting. It should be installed in a control cabinet or enclosure that provides adequate protection against environmental factors and unauthorized access. Ensure sufficient ventilation to prevent overheating.
- Mount the device on a DIN rail.
- Ensure proper clearance around the device for air circulation and ease of wiring.
4.2. വയറിംഗ്
All wiring must comply with the provided wiring diagrams and relevant electrical standards. Refer to Figure 1 for terminal identification.
- വൈദ്യുതി വിതരണം: Connect the 24 V DC power supply to terminals A1 (+) and A2 (-).
- ഇൻപുട്ടുകൾ: Connect safety input devices (e.g., E-STOP, safety gate switches) to the S11, S12, S21, S22, S34 terminals as per your safety circuit design. The device supports 1-channel or 2-channel wiring.
- ഔട്ട്പുട്ടുകൾ: Connect the safety outputs (13-14, 23-24, 33-34) to the control circuit of contactors or other safety-related components. The auxiliary output (41-42) can be used for signaling. The SC output (Y32) is also available.
- Start Circuit: Depending on the configuration (manual or automatic start), connect the start button or bridge the start circuit accordingly.
After wiring, double-check all connections for correctness and tightness to prevent loose contacts or short circuits.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Once installed and wired correctly, the PNOZsigma 751104 monitors the connected safety devices. The operational status is indicated by the LEDs on the front panel.
- പവർ എൽഇഡി: Illuminates when the device is supplied with power.
- In1/In2 LEDs: Indicate the status of the safety inputs.
- ഔട്ട് LED: Illuminates when the safety outputs are closed (enabled).
- Start LED: Indicates the status of the start circuit.
- തെറ്റ് LED: Illuminates in case of an internal fault or a fault in the safety circuit.
സിസ്റ്റം ആരംഭിക്കുന്നു:
After power-up and with all safety inputs closed, the device will be ready to enable the safety outputs. Depending on the configuration:
- യാന്ത്രിക ആരംഭം: The safety outputs will close automatically if all safety inputs are closed.
- മാനുവൽ ആരംഭം: Acknowledge the start condition by pressing the connected start button.
6. പരിപാലനം
The Pilz PNOZsigma 751104 is designed for minimal maintenance. However, regular inspections are recommended to ensure continued safe operation.
- വിഷ്വൽ പരിശോധന: Periodically check the device for any signs of damage, discoloration, or loose connections.
- പ്രവർത്തന പരിശോധന: Regularly test the complete safety function, including the connected safety devices and the PNOZsigma relay, according to your risk assessment and local regulations.
- വൃത്തിയാക്കൽ: If necessary, clean the device with a dry, lint-free cloth. Do not use abrasive cleaners or solvents.
7. പ്രശ്നപരിഹാരം
If the system does not operate as expected, refer to the following troubleshooting guide. The Fault LED provides a primary indication of issues.
| ലക്ഷണം | സാധ്യമായ കാരണം | ആക്ഷൻ |
|---|---|---|
| തകരാർ LED ഓണാണ് | Internal fault, wiring error, or fault in the safety circuit (e.g., short circuit, open circuit in input). | Check all wiring connections. Verify the integrity of connected safety devices. Consult the detailed product manual for specific fault codes if available. |
| Out LED does not illuminate (outputs not enabled) | Safety inputs not closed, start condition not met (for manual start), or internal fault. | Ensure all safety devices are in their safe (closed) state. If manual start, press the start button. Check input LEDs (In1, In2) for status. |
| പവർ എൽഇഡി ഓഫാണ് | വൈദ്യുതി വിതരണം ഇല്ല അല്ലെങ്കിൽ തെറ്റായ വോളിയംtage. | Verify 24 V DC power supply to terminals A1 and A2. Check fuses and circuit breakers. |
For complex issues or persistent faults, contact Pilz technical support.
8 സ്പെസിഫിക്കേഷനുകൾ
| പരാമീറ്റർ | മൂല്യം |
|---|---|
| മോഡൽ നമ്പർ | 751104 |
| നിർമ്മാതാവ് | പിൽസ് |
| വൈദ്യുതി വിതരണം | 24 V DC |
| ഔട്ട്പുട്ടുകൾ | 3 N/O (Safety), 1 N/C (Auxiliary), 1 SC (Safety Contact) |
| നിലവിലെ റേറ്റിംഗ് | 6 Amps |
| കോൺടാക്റ്റ് മെറ്റീരിയൽ | വെള്ളി |
| കണക്റ്റർ തരം | പ്ലഗ്-ഇൻ |
| മൗണ്ടിംഗ് തരം | Plug In Mount (DIN Rail) |
| വീതി | 22.5 മി.മീ |
| ഉൽപ്പന്ന അളവുകൾ | 0.31 x 0.31 x 0.24 ഇഞ്ച് (ഏകദേശം) |
| ഭാരം | 1.67 പൗണ്ട് (ഏകദേശം) |
9. വാറൻ്റിയും പിന്തുണയും
For detailed warranty information, please refer to the official Pilz website or contact your authorized Pilz distributor. Warranty terms typically cover defects in materials and workmanship under normal use.
For technical support, product inquiries, or to report issues, please visit the official Pilz webസൈറ്റ് സന്ദർശിക്കുക അല്ലെങ്കിൽ അവരുടെ ഉപഭോക്തൃ സേവന വിഭാഗവുമായി ബന്ധപ്പെടുക. നിങ്ങൾക്ക് സന്ദർശിക്കാനും കഴിയും PILZ Store on Amazon കൂടുതൽ വിവരങ്ങൾക്ക്.