Hilti HY 200-R Injectable Mortar Epoxy Hybrid

1. ആമുഖം

The Hilti HY 200-R is a high-performance injectable mortar, an epoxy hybrid adhesive designed for anchoring structural steel connections, secondary steel structures, seismic strengthening, and post-installed rebar applications in cracked and uncracked concrete. This manual provides essential information for the safe and effective use of the product.

2 സുരക്ഷാ വിവരങ്ങൾ

Always read the Safety Data Sheet (SDS) and product label before use. Wear appropriate personal protective equipment (PPE) including safety glasses, gloves, and protective clothing. Ensure adequate ventilation in the work area. Avoid contact with skin and eyes. In case of contact, rinse immediately with plenty of water and seek medical advice. Keep out of reach of children.

• വെൻ്റിലേഷൻ: നന്നായി വായുസഞ്ചാരമുള്ള സ്ഥലങ്ങളിൽ ഉപയോഗിക്കുക.
• ചർമ്മ സമ്പർക്കം: Avoid direct skin contact. Use protective gloves.
• നേത്ര സമ്പർക്കം: സുരക്ഷാ ഗ്ലാസുകളോ കണ്ണടകളോ ധരിക്കുക.
• ഉൾപ്പെടുത്തൽ: വിഴുങ്ങരുത്. വിഴുങ്ങിയാൽ ഉടൻ വൈദ്യസഹായം തേടുക.
• സംഭരണം: Store in a cool, dry place away from direct sunlight and sources of ignition.

3. ഉൽപ്പന്നം കഴിഞ്ഞുview

The Hilti HY 200-R injectable mortar is supplied in a 16.9 oz (500 ml) cartridge. It consists of two components that are mixed during extrusion through a static mixer nozzle. The mixed product is a high-viscosity, water-resistant epoxy hybrid adhesive.

Image: Hilti HY 200-R Injectable Mortar Epoxy Hybrid 16.9 oz cartridge. This image displays the product in its typical red and white cartridge packaging, ready for use with a dispenser.

4. തയ്യാറാക്കൽ

Proper preparation is crucial for optimal performance.

• അടിവസ്ത്രം: Ensure the concrete substrate is sound, clean, and free from dust, grease, and loose particles.
• ഹോൾ ഡ്രില്ലിംഗ്: Drill holes to the specified diameter and depth according to Hilti technical data.
• ദ്വാര വൃത്തിയാക്കൽ: For standard applications, clean drilled holes thoroughly using a brush and compressed air. For HIT-Z anchor rods, no hole cleaning is required. For other anchor rods and rebar, automatic hole cleaning is achieved with TE-CD and TE-YD drill bits in combination with Hilti vacuum cleaners.
• താപനില: Ensure the substrate and product temperatures are within the recommended range for application. Refer to Hilti technical data for specific temperature guidelines.

5. സജ്ജീകരണം

Follow these steps to prepare the cartridge for injection:

1. കാട്രിഡ്ജിൽ നിന്ന് തൊപ്പി നീക്കം ചെയ്യുക.
2. Screw on a new, unused Hilti static mixer nozzle firmly.
3. Insert the cartridge into a suitable Hilti dispenser.
4. Dispense the initial amount of mortar (approximately two full pulls of the trigger) onto a piece of cardboard until a consistent color is achieved. This ensures proper mixing of the two components. Discard the initial mixed material.

6. ഓപ്പറേറ്റിംഗ് (ആപ്ലിക്കേഷൻ)

Once the cartridge is prepared, proceed with the application:

1. Insert the mixer nozzle to the bottom of the drilled hole.
2. Begin injecting the mortar, slowly withdrawing the nozzle as the hole fills. Ensure the hole is filled from the bottom up to avoid air voids.
3. Fill the hole approximately two-thirds full.
4. Immediately insert the anchor rod or rebar into the filled hole with a slight twisting motion until it reaches the bottom.
5. Ensure excess mortar is expelled around the anchor element, indicating a full fill.
6. Do not disturb the anchor element until the specified curing time has elapsed.

7. Curing Time

The working time and full curing time of Hilti HY 200-R depend on the ambient and base material temperature. Always refer to the official Hilti technical data sheets or product packaging for precise working and curing times relevant to your specific application and temperature conditions. Do not load the anchor until the full curing time has been reached.

8. പരിപാലനം

Proper maintenance ensures product longevity and reliable performance.

• ഡിസ്പെൻസർ വൃത്തിയാക്കൽ: After use, clean the dispenser thoroughly to remove any residual mortar.
• Nozzle Disposal: Used mixer nozzles cannot be reused and should be disposed of according to local regulations.
• കാട്രിഡ്ജ് സംഭരണം: If a cartridge is partially used, leave the mixer nozzle attached to act as a seal. Store the cartridge in a cool, dry place. When reusing, attach a new mixer nozzle and dispense the initial amount until a consistent color is achieved.

9. പ്രശ്‌നപരിഹാരം

സാധാരണ പ്രശ്നങ്ങളും അവയുടെ സാധ്യമായ പരിഹാരങ്ങളും:

• Inconsistent Color: If the dispensed mortar shows streaks or an inconsistent color, it indicates improper mixing. Ensure the initial amount is fully purged until a uniform color is achieved. Replace the mixer nozzle if necessary.
• വിതരണം ചെയ്യുന്നതിനുള്ള ബുദ്ധിമുട്ട്: Check if the mixer nozzle is clogged or if the cartridge is expired. Ensure the dispenser is functioning correctly.
• മോശം അഡീഷൻ: This can be caused by improper hole cleaning, incorrect hole diameter/depth, or application outside recommended temperature ranges. Re-evaluate preparation steps.
• No Curing: If the mortar does not cure, it indicates a severe mixing issue or expired product. Do not use the uncured material; remove and reapply with a fresh cartridge and mixer.

10 സ്പെസിഫിക്കേഷനുകൾ

11. സംഭരണവും നീക്കം ചെയ്യലും

Store cartridges in their original packaging in a cool, dry place between 41°F (5°C) and 77°F (25°C). Protect from direct sunlight. Do not freeze. Dispose of empty cartridges and cured material according to local environmental regulations. Uncured material is considered hazardous waste and must be disposed of properly.

12. വാറൻ്റിയും പിന്തുണയും

Hilti products are manufactured to the highest quality standards. For specific warranty information, please refer to the Hilti website or contact your local Hilti representative. For technical support, product inquiries, or assistance with specific applications, please contact Hilti customer service directly. No relevant official product videos were found for embedding in this manual.