ആമുഖം
This manual provides essential information for the proper use, maintenance, and replacement of the Generic 20Pcs Carbon Motor Brushes. These brushes are critical components for various electric motors and power tools, facilitating the transfer of electrical current to the rotating parts of the motor. The set includes 20 carbon brushes across 10 different sizes, designed for broad compatibility and efficient performance.
Image: An organized clear storage box containing 20 carbon motor brushes of various sizes, each with its spring and copper connector.
ഉൽപ്പന്നം കഴിഞ്ഞുview ഉള്ളടക്കവും
The Generic Carbon Motor Brush set provides a comprehensive collection of replacement brushes for a wide range of electric tools and motors. Each set contains 20 brushes, with two brushes for each of the 10 distinct sizes. These brushes are crafted from a durable carbon and copper alloy, featuring a stainless steel spring design for extended life and tightly wound copper wire to prevent dislodgement.
- അളവ്: 20 pieces (2 of each size)
- മെറ്റീരിയൽ: Carbon and Copper Alloy
- ഡിസൈൻ സവിശേഷതകൾ: Stainless steel spring, tight copper wire
- സംഭരണം: Organized in a 10-compartment storage box
Image: A visual representation of the 20-piece set, highlighting that there are 10 distinct types of carbon brushes, with two of each type included.
Setup and Identification
Before replacing any carbon brushes, ensure the power tool or electric motor is completely disconnected from its power source to prevent electrical shock or injury. Carbon brushes are wear items and must be replaced with the correct size and type to ensure proper motor function and longevity.
- സുരക്ഷ ആദ്യം: Always unplug the tool or motor from the power outlet.
- ആക്സസ് ബ്രഷുകൾ: Locate and open the brush caps or access panels on your motor.
- പഴയ ബ്രഷുകൾ നീക്കം ചെയ്യുക: Carefully remove the worn carbon brushes. Note their orientation.
- Identify Correct Size: Compare the old brush with the various sizes provided in this kit. Use the detailed dimensions provided in the specifications section to find the exact match.
Image: A detailed diagram illustrating the 10 different carbon brush types included in the set, each labeled with its specific dimensions (length, width, height) in inches for accurate identification.
Operating Principle (Function of Carbon Brushes)
Carbon brushes are essential components in many electric motors, particularly universal motors and DC motors. Their primary function is to conduct electricity between the stationary wires (stator) and the rotating wires (rotor/armature) of the motor. As the motor operates, the carbon brushes slide against a commutator or slip rings, transferring current to power the rotation. Over time, due to friction and electrical arcing, carbon brushes wear down and require replacement to maintain motor performance.
ചിത്രം: ഒരു മാഗ്നിഫൈഡ് view of a single carbon brush, highlighting its key components: the solid carbon block, the coiled spring that provides tension, and the copper wire connecting it to the motor's electrical system.
പരിപാലനവും മാറ്റിസ്ഥാപിക്കലും
Regular inspection of carbon brushes is crucial for the longevity and efficiency of your power tools and motors. Worn brushes can lead to reduced performance, excessive sparking, or complete motor failure.
- പരിശോധന ആവൃത്തി: Inspect brushes periodically, especially if the tool shows signs of reduced power or unusual noise.
- തേയ്മാനത്തിന്റെ ലക്ഷണങ്ങൾ: Look for brushes that are significantly shortened, chipped, or have uneven wear patterns. Excessive sparking from the motor's commutator is a strong indicator of worn brushes.
- മാറ്റിസ്ഥാപിക്കൽ നടപടിക്രമം:
- വൈദ്യുതി വിച്ഛേദിച്ചിട്ടുണ്ടെന്ന് ഉറപ്പാക്കുക.
- Remove the old, worn brush.
- Insert the new, correctly sized carbon brush, ensuring the spring provides proper tension and the brush slides freely in its holder.
- Reattach the brush cap or access panel securely.
- Always replace both brushes in a motor, even if only one appears worn, to ensure balanced performance and prevent premature wear of the new brush.
- സംഭരണം: Store unused carbon brushes in their original storage box in a dry, cool place to protect them from damage and environmental factors.
Image: A collection of various carbon brush types, displayed in pairs, showcasing the different designs of springs and carbon blocks available in the set.
പൊതുവായ പ്രശ്നങ്ങൾ പരിഹരിക്കുന്നു
Many common motor issues can be attributed to worn or faulty carbon brushes. Here are some symptoms and their potential solutions:
| ലക്ഷണം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മോട്ടോർ സ്റ്റാർട്ടാകുന്നില്ല അല്ലെങ്കിൽ ഇടയ്ക്കിടെ പ്രവർത്തിക്കുന്നു | Severely worn or stuck carbon brushes. | കാർബൺ ബ്രഷുകൾ പരിശോധിച്ച് മാറ്റി സ്ഥാപിക്കുക. ഹോൾഡറുകളിൽ അവ സ്വതന്ത്രമായി ചലിക്കുന്നുണ്ടെന്ന് ഉറപ്പാക്കുക. |
| കമ്മ്യൂട്ടേറ്ററിൽ അമിതമായ സ്പാർക്കിംഗ് | Worn brushes, incorrect brush size, or dirty commutator. | Replace brushes. Clean the commutator if necessary. |
| മോട്ടോർ പവർ അല്ലെങ്കിൽ വേഗത കുറച്ചു | Partially worn brushes or poor contact. | ബ്രഷുകൾ മാറ്റിസ്ഥാപിക്കുക. |
| കത്തുന്ന ഗന്ധം അല്ലെങ്കിൽ അസാധാരണമായ ശബ്ദം | Overheating due to poor brush contact or motor overload. | Replace brushes. If the issue persists, consult a professional. |
സ്പെസിഫിക്കേഷനുകൾ
This set includes 20 carbon motor brushes, with 2 pieces for each of the 10 specified models. Below are the detailed dimensions for each brush type:
| മോഡൽ # | അളവുകൾ (നീളം x വീതി x ഉയരം) |
|---|---|
| 103# | 0.26 x 0.39 x 0.67 ഇഞ്ച് |
| 153# | 0.26 x 0.53 x 0.70 ഇഞ്ച് |
| 303# | 0.20 x 0.43 x 0.71 ഇഞ്ച് |
| 411# | 0.26 x 0.35 x 0.55 ഇഞ്ച് |
| 21# | 0.26 x 0.30 x 0.51 ഇഞ്ച് |
| 43# | 0.28 x 0.43 x 0.70 ഇഞ്ച് |
| 50# | 0.20 x 0.31 x 0.51 ഇഞ്ച് |
| 6-100 # | 0.20 x 0.31 x 0.60 ഇഞ്ച് |
| 100# | 0.24 x 0.31 x 0.55 ഇഞ്ച് |
| 44# | 0.278 x 0.67 x 0.75 ഇഞ്ച് |
- മെറ്റീരിയൽ: Carbon + Copper Alloy
- നിറം: Grey + Brass
- പാക്കേജ് അളവുകൾ: 6.85 x 5.35 x 1.26 ഇഞ്ച്
- ഇനത്തിൻ്റെ ഭാരം: 0.07 കിലോഗ്രാം (ഏകദേശം 2.4 ഔൺസ്)
- മോഡൽ നമ്പർ: XY-0004
- നിർമ്മാതാവ്: ജനറിക്
Image: The storage box with compartments, clearly indicating where each specific model number of carbon brush is located for easy identification and organization.
വാറൻ്റിയും പിന്തുണയും
For specific warranty information regarding this product, please refer to the documentation provided by the manufacturer or contact the seller directly. As a general guideline, carbon brushes are wear-and-tear items and their lifespan depends heavily on the application and usage conditions.
If you encounter any issues or have questions about the product, it is recommended to contact the seller or manufacturer for assistance. Please have your purchase details and product model number (XY-0004) ready when seeking support.
For further assistance, you may visit the Generic Store on Amazon: Generic Store
