1 പ്രധാനപ്പെട്ട സുരക്ഷാ വിവരങ്ങൾ
നിരാകരണം: It is illegal to ride electric scooters on public roads, pavements, or cycle paths in many regions. This product is intended only for use on private land with the owner's permission. Always check local regulations before use.
- ഷോർട്ട് സർക്യൂട്ടുകൾ തടയുന്നതിന് എല്ലാ കണക്ഷനുകളും സുരക്ഷിതമാണെന്നും ശരിയായി ഇൻസുലേറ്റ് ചെയ്തിട്ടുണ്ടെന്നും ഉറപ്പാക്കുക.
- Do not attempt to modify the controller's internal components.
- Always disconnect the battery before performing any installation or maintenance.
- Wear appropriate safety gear when operating electric vehicles.
2. ആമുഖം
The Generic JN-60A Dual Motor Controller is a high-performance component designed for electric bicycles and scooters. It supports a wide range of voltages (48V-72V) and motor power outputs (1000W-3000W), offering efficient and smooth power delivery. This controller is compatible with both Hall sensor and sensorless motors and utilizes Communication Protocol No.2 for seamless integration with compatible instruments.
Figure 2.1: The Generic JN-60A Dual Motor Controller, featuring multiple colored wires for various connections.
3. ഉൽപ്പന്ന സവിശേഷതകൾ
- വാല്യംtagഇ അനുയോജ്യത: Supports 48V, 52V, 60V, and 72V battery systems.
- പവർ റേഞ്ച്: Suitable for 1000W, 1500W, 2000W, and 3000W motors.
- മോട്ടോർ തരം: Compatible with both Hall sensor and sensorless motors.
- ആശയവിനിമയ പ്രോട്ടോക്കോൾ: Designed for Communication Protocol No.2.
- ഭവനം: Durable metal housing for enhanced protection.
- സാങ്കേതികവിദ്യ: Features sine wave technology for quieter and smoother operation.
ചിത്രം 3.1: ഓവർview of the controller's features, including sine wave technology, dual mode operation, SM plug compatibility, and support for 1000W-3000W motors.
4. ഇൻസ്റ്റലേഷനും സജ്ജീകരണവും
Proper installation is crucial for the safe and efficient operation of your electric vehicle. Please follow these steps carefully. If you are unsure about any part of the installation, consult a qualified technician.
4.1 വയറിംഗ് ഡയഗ്രം
ചിത്രം 4.1: വിശദമായി view of the controller's wiring, with labels indicating connections for phase lines, battery, Hall line, E-brake, throttle, light, lock, display, self-study, and PAS.
4.2 കണക്ഷൻ ഘട്ടങ്ങൾ
- Connect Motor Phase Wires: Connect the three thick wires (typically green, yellow, blue) from the controller to the corresponding motor phase wires.
- Connect Hall Sensor Wires: If your motor has Hall sensors, connect the smaller Hall sensor wires (typically a 5-wire connector) from the controller to the motor's Hall sensor connector. If your motor is sensorless, these wires will not be used.
- ബാറ്ററി ബന്ധിപ്പിക്കുക: Connect the thick red wire from the controller to the positive (+) terminal of your battery and the thick black wire to the negative (-) terminal. Ensure correct polarity.
- Connect Display/Instrument: Connect the display unit to the controller via the designated communication protocol No.2 connector.
- Connect Throttle: Connect the throttle unit to the controller.
- Connect E-Brake Levers: Connect the E-brake levers to the controller. These typically cut power to the motor when activated.
- Connect Other Accessories: Connect any other accessories such as lights, horn, or PAS (Pedal Assist System) sensor to their respective connectors on the controller.
- Self-Learning Wires: The controller may have two self-learning wires (often white). Connect these wires together briefly to allow the controller to automatically identify and pair with your motor. Disconnect them after the motor starts rotating smoothly.
4.3 ഇൻസ്റ്റലേഷൻ വീഡിയോ ഗൈഡ്
Video 4.1: This video demonstrates the installation steps for a brushless controller, including connecting the battery, motor phase wires, Hall wires, and display, as well as the self-learning process.
വീഡിയോ 4.2: ഒരു ഓവർview of a motor controller, showing its components and general wiring, which can be helpful for understanding the JN-60A's setup.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Once the controller is correctly installed and connected, you can begin operating your electric bicycle or scooter. Ensure your display unit is powered on and communicating with the controller.
5.1 അടിസ്ഥാന പ്രവർത്തനം
- പവർ ഓൺ: Turn on the main power switch of your electric vehicle. The display should illuminate.
- ത്രോട്ടിൽ നിയന്ത്രണം: Gently twist the throttle to engage the motor. The speed will increase as you twist further.
- ബ്രേക്കിംഗ്: Apply the brake levers to slow down or stop. The E-brake function will cut motor power for safety.
- Pedal Assist (PAS): If a PAS sensor is installed, pedaling will activate motor assistance. The level of assistance can usually be adjusted via the display.
5.2 Display Functions and Settings
The display unit (if included or compatible) provides essential information and allows for configuration of various parameters. Ensure your display matches Communication Protocol No.2 for proper functionality.
Video 5.1: This video showcases the functions of a typical S966 display, including speed, battery level, riding time, and parameter settings (P01-P20). It also demonstrates how to enter and exit cruise assist mode.
Refer to your specific display unit's manual for detailed instructions on navigating menus and adjusting parameters such as:
- വേഗത പരിധി
- Assist levels (PAS)
- ബാറ്ററി വോളിയംtagഇ ക്രമീകരണങ്ങൾ
- ചക്രത്തിൻ്റെ വ്യാസം
- നിലവിലെ പരിധികൾ
6. പരിപാലനം
To ensure the longevity and optimal performance of your JN-60A controller, follow these maintenance guidelines:
- ഉണക്കി സൂക്ഷിക്കുക: Protect the controller from water and excessive moisture. While it features a durable metal housing, prolonged exposure to water can cause damage.
- പതിവായി വൃത്തിയാക്കുക: Periodically clean the exterior of the controller with a dry, soft cloth to remove dust and dirt. Do not use harsh chemicals or abrasive cleaners.
- കണക്ഷനുകൾ പരിശോധിക്കുക: Regularly inspect all wiring connections for tightness and signs of wear or corrosion. Secure any loose connections.
- അമിതമായി ചൂടാക്കുന്നത് ഒഴിവാക്കുക: Ensure the controller has adequate airflow to prevent overheating, especially during prolonged high-power operation.
7. പ്രശ്നപരിഹാരം
If you encounter issues with your JN-60A controller, refer to the following common troubleshooting tips:
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മോട്ടോർ പ്രതികരിക്കുന്നില്ല | Loose connections, low battery, faulty throttle, motor or Hall sensor issue. | Check all wiring connections. Ensure battery is charged. Test throttle functionality. Perform motor self-learning if applicable. |
| ഡിസ്പ്ലേ ഓണാക്കുന്നില്ല | No power to controller, loose display connection, faulty display. | Verify battery connection. Check display wiring. Ensure main power switch is on. |
| Intermittent power/speed | Loose connections, motor phase wire issue, Hall sensor issue. | Inspect all connections, especially motor phase and Hall sensor wires. |
| അസാധാരണമായ ശബ്ദം പുറപ്പെടുവിക്കുന്ന മോട്ടോർ | Incorrect motor pairing, damaged motor, controller issue. | Perform motor self-learning. If issue persists, consult a technician. |
For persistent issues, contact customer support or a qualified electric vehicle technician.
8 സ്പെസിഫിക്കേഷനുകൾ
| ഫീച്ചർ | വിശദാംശങ്ങൾ |
|---|---|
| മോഡൽ | JN-60A |
| വാല്യംtagഇ അനുയോജ്യത | 48V, 52V, 60V, 72V |
| പവർ റേഞ്ച് | 1000 വാട്ട് - 3000 വാട്ട് |
| നിലവിലെ പരിധി | 26A - 33A (as per product label) |
| ബ്രേക്ക് ലെവൽ | High/Low Electrical Level |
| ഘട്ടം ആംഗിൾ | 60°/120° Automatic Identification |
| മെറ്റീരിയൽ | Plastic+Metal (Housing: Aluminum Alloy) |
| നിറം | Silver (as per product description, though images may vary) |
| അളവുകൾ (L x W x H) | 185mm x 108mm x 57mm (ഏകദേശം 7.2 x 4.25 x 2.24 ഇഞ്ച്) |
| ഭാരം | ഏകദേശം 1 കി.ഗ്രാം (2.2 പൗണ്ട്) |
Figure 8.1: Physical dimensions of the controller.
9. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or any questions regarding your Generic JN-60A Dual Motor Controller, please refer to the retailer where the product was purchased or contact the manufacturer directly. Keep your proof of purchase for warranty claims.
നിർമ്മാതാവ്: ജനറിക്
