1. ആമുഖം
This manual provides detailed instructions for the installation, operation, and maintenance of your Dooya DM45M 50/12 Tubular Motor and DC31 Control Kit. This system is designed for motorized rolling shutter doors and awnings, offering both manual and remote control capabilities. Please read this manual thoroughly before installation and use to ensure safe and efficient operation.
2. പാക്കേജ് ഉള്ളടക്കം
The standard package includes the following components:
- DM45M 50/12 Tubular Motor (1 unit)
- DC31 Control Kit (1 unit), including:
- DC31 Receiver/Controller (1 unit)
- DC30 Remote Controls (2 units)
- Power Plug and Wiring Harness
- Adjust Rod (1 unit)
- Mounting Brackets (set)
- Crown (1 unit)
- Drive Adapter (1 unit)
- Fasteners (screws, nuts, rivets)
കുറിപ്പ്: The specific crown and drive adapter provided will match the tube type selected at purchase (e.g., for 55mm groove tube, 60mm octagonal tube, 80mm round tube, etc.).
3 സ്പെസിഫിക്കേഷനുകൾ
Technical specifications for the Dooya DM45M 50/12 Tubular Motor:
| ആട്രിബ്യൂട്ട് | മൂല്യം |
|---|---|
| മോഡൽ നമ്പർ | DM45M 50/12 |
| വാല്യംtage | 220-240V (220/230V), 50/60Hz |
| വാട്ട്tage | 205W |
| നിലവിലുള്ളത് | 0.89എ |
| റേറ്റുചെയ്ത ടോർക്ക് | 50Nm |
| റേറ്റുചെയ്ത വേഗത | 12 ആർ/മിനിറ്റ് |
| മോട്ടോർ ഭാരം | 3.12 കിലോ |
| ജോലി സമയം | S2 4മിനിറ്റ് |
| ഇൻസുലേഷൻ ബിരുദം | H |
| സംരക്ഷണ ബിരുദം | IP44 |
| സർട്ടിഫിക്കേഷൻ | CE |
| മാനുവൽ നിയന്ത്രണം | അതെ |
| RF433 Remote Support | അതെ |
| Compatible Tube Sizes | 80mm, 114mm (round/groove/octagonal depending on adapter) |
| ബാറ്ററി ഉൾപ്പെടുത്തിയിട്ടുണ്ട് | ഇല്ല |
4 സുരക്ഷാ വിവരങ്ങൾ
ഇൻസ്റ്റാളേഷനും പ്രവർത്തനവും നടത്തുമ്പോൾ ഇനിപ്പറയുന്ന സുരക്ഷാ മുൻകരുതലുകൾ പാലിക്കുക:
- Ensure all power is disconnected before performing any installation, maintenance, or repair work.
- Do not connect two switches to one motor.
- Do not connect one switch to two motors.
- Do not immerse the motor in water or expose it to excessive moisture.
- Avoid physical impact or hitting the motor.
- Do not drill into the motor body, especially the motor part itself.
- When installing the crown, fix it with 5 short rivets. Do not pierce the steel ring inside the crown.
- Ensure proper wiring to avoid electric shock. Consult a qualified electrician if unsure.
- Keep children and pets away from the operating area of the shutter/awning.
5. ഇൻസ്റ്റലേഷൻ
Follow these steps for proper installation of the tubular motor and control kit.
5.1. Crown and Drive Adapter Selection
The crown and drive adapter must be compatible with your rolling tube's outer diameter and inner structure. We provide standard Dooya adapters for common tube types. If your tube has a unique inner structure, you may need to modify the provided adapters, use 3D printed alternatives, or source them locally. If your old crown and drive adapter are in good condition, reusing them is often the best option.
Examples of Crown and Drive Adapters for different tube types:
- 50mm Round Tube Adapter
- 55mm Groove Tube Crown and Adapter
- 60 മി.മീ ഒ.സിtagonal Tube Crown and Adapter
- 60mm Groove Tube Crown and Adapter
- 63mm Groove Tube Crown and Adapter
- 70mm Groove Tube Crown and Adapter
- 85mm Groove Tube Crown and Adapter
- 90mm Groove Tube Crown and Adapter
5.2. Crown and Drive Adapter Installation
- Insert the crown onto the motor shaft.
- Insert the drive adapter onto the motor shaft, ensuring it aligns correctly with the crown.
- Secure the crown with 5 short rivets. Ensure not to pierce the steel ring inside the crown.
- Align the wheel centerline of the motor with the tube.
- Install the fixed tail plug into the other end of the tube.
5.3. ബ്രാക്കറ്റ് ഇൻസ്റ്റലേഷൻ
There are typically two methods for bracket installation:
5.3.1. Bracket Installation A (Side Mount)
- Mount the brackets to the wall or frame using appropriate fasteners.
- Insert the motor assembly into the brackets.
- Secure the motor in place.
5.3.2. Bracket Installation B (Top Mount)
- Mount the brackets to the top frame or ceiling.
- Insert the motor assembly into the brackets.
- Secure the motor in place.
5.4. Circuit Installation
Connect the motor to the power supply and control unit according to the wiring diagrams below. Ensure the voltage matches the product nameplate (230V/50Hz or 120V/60Hz).
5.4.1. Circuit Installation A
Standard wiring for basic control.
5.4.2. Circuit Installation B
Alternative wiring configuration.
5.4.3. Circuit Installation C
Wiring for tubular motor with integrated control.
The DC31 Control Kit includes a wiring harness for easy connection. The motor also supports various matchable control systems like DC41, DC42, DC73, DC74, DC43, DC83, and other control systems such as single manual switches (DC59, DC63, DC25, DC27) and central control (DC80, UPS).
6. ഓപ്പറേഷൻ
6.1. Remote Control (DC31 Kit)
The DC31 Control Kit comes with two DC30 remote controls. These remotes operate on RF433 frequency. Ensure the remote is paired with the DC31 receiver for operation.
6.2. Limit Setting
The motor's upper and lower travel limits need to be set after installation. Use the special regulator (adjust rod) to set these limits.
6.2.1. പരിധി ക്രമീകരണം
- പവർ ഓണാക്കുക.
- Press the UP button on the remote control one time.
- Use the special regulator to adjust the '+' direction, rotating the red worm when needing to increase the up distance.
- When the desired UP limit is achieved, stop rotating the red worm and press the STOP button on the remote. The up limit setting is now complete.
കുറിപ്പ്: If the motor doesn't stop rotating, check the red or white worm with the regulator.
6.2.2. ഡൗൺ ലിമിറ്റ് ക്രമീകരണം
- പവർ ഓണാക്കുക.
- Press the DOWN button on the remote control one time.
- Use the special regulator to adjust the '+' direction, rotating the red worm when needing to increase the down distance.
- When the desired DOWN limit is achieved, stop rotating the red worm and press the STOP button on the remote. The down limit setting is now complete.
കുറിപ്പ്: If the motor doesn't stop rotating, check the red or white worm with the regulator.
6.3. Manual Control (When Power Off)
The DM45M motor supports manual control in case of power failure. A hand crank can be connected to operate the shutter/awning.
7. പരിപാലനം
The Dooya DM45M tubular motor is designed for low maintenance. However, regular checks can prolong its lifespan and ensure optimal performance:
- Periodically inspect all mounting hardware to ensure it is secure.
- Check the power cable for any signs of damage or wear.
- Keep the motor and control unit free from dust and debris. Use a soft, dry cloth for cleaning.
- Ensure the shutter or awning mechanism operates smoothly without obstruction.
- Do not attempt to lubricate internal motor components.
8. പ്രശ്നപരിഹാരം
പൊതുവായ പ്രശ്നങ്ങളും അവയുടെ പരിഹാരങ്ങളും അറിയാൻ താഴെയുള്ള പട്ടിക കാണുക:
| ഇല്ല. | Fail-phenomena | പരാജയത്തിന് കാരണമാകുന്നു | Solutions failure recovery |
|---|---|---|---|
| 1 | Press the UP button of the controller, the shutter moves downward | Inside wire connecting of the controller is wrong | Exchange the position of black wire and brown wire |
| 2 | Switch on, the drive adapter runs in one-way operation | Inside limit switch of motor doesn't open | Crown running one circle in the opposite direction, then it works |
| 3 | Motor starts slowly or not work after connect power | എ. പവർ വോള്യംtage is slow ബി. വയറിംഗ് പിശക് സി. ഓവർലോഡ് d. Improper installation |
a. Adjust power to rated data b. Check circuit and correct wiring connecting c. Rated torque associated with the installation of the load d. Re-install the motor |
| 4 | ഓടിയതിന് ശേഷം മോട്ടോർ പെട്ടെന്ന് നിർത്തുന്നു | ഓടിയതിന് ശേഷം മോട്ടോർ പെട്ടെന്ന് നിർത്തുന്നു | Motor will automatically resume work after 20 minutes cooling |
| 5 | Abnormal sound during roller blinds in operation | Outer tube is too long, led the rolling shutter connects with both sides of bracket too tightly | If idler is active, properly make the tube shorter to avoid too tight status. |
9 ഉപയോക്തൃ നുറുങ്ങുകൾ
- This motor system is suitable for both rolling shutter doors and awnings.
- Always double-check the compatibility of the crown and drive adapter with your specific tube type before installation. Modifications or local sourcing might be necessary for non-standard tubes.
- For optimal performance and longevity, ensure all electrical connections are secure and correctly wired according to the provided diagrams.
10. വാറൻ്റിയും പിന്തുണയും
വാറന്റി വിവരങ്ങൾ, സാങ്കേതിക പിന്തുണ അല്ലെങ്കിൽ സേവന അന്വേഷണങ്ങൾ എന്നിവയ്ക്കായി, ദയവായി നിങ്ങളുടെ റീട്ടെയിലറെയോ നിർമ്മാതാവിനെയോ നേരിട്ട് ബന്ധപ്പെടുക. വാങ്ങിയതിന്റെ തെളിവായി നിങ്ങളുടെ വാങ്ങൽ രസീത് സൂക്ഷിക്കുക.
