1. ആമുഖം
The Brother SF150W is a horizontal continuous band bag sealer designed for efficient and reliable heat sealing of various plastic pouches and films. This automatic machine features electronic thermostatic control and an adjustable speed conveying system, making it suitable for a wide range of packaging applications in industries such as food, beverage, medical, chemical, and general merchandise. It can also be equipped with a fixed date embossing system for printing production dates or other characters directly onto the seal.
This manual provides essential information for the safe and effective operation, setup, and maintenance of your SF150W sealing machine.
2 സ്പെസിഫിക്കേഷനുകൾ
| ആട്രിബ്യൂട്ട് | മൂല്യം |
|---|---|
| മോഡൽ | SF150W |
| ടൈപ്പ് ചെയ്യുക | തുടർച്ചയായ സീലിംഗ് മെഷീൻ |
| സീലിംഗ് വേഗത | 0-12 മീറ്റർ/മിനിറ്റ് |
| സീലിംഗ് വീതി | 6.15 മി.മീ |
| Sealing Film Thickness | 0.02-0.08 മി.മീ |
| വൈദ്യുതി വിതരണം | 110V, 220-240V/50-60HZ, 1 PHASE |
| ശക്തി | 500 W |
| താപനില പരിധി | 0-300 ℃ |
| Conveyor Loading Capacity | 5 കി.ഗ്രാം |
| Machine Size (L*W*H) | 900 × 480 × 380 മി.മീ |
| മെഷീൻ ഭാരം | 35 കി.ഗ്രാം |
| DIY സാധനങ്ങൾ | ഇലക്ട്രിക്കൽ |
| ആപ്ലിക്കേഷൻ വ്യവസായങ്ങൾ | Food, Beverage, Commodity, Medical, Chemical, Machinery & Hardware |
| പാക്കേജിംഗ് തരം | Bags, Film, Pouch |
| പാക്കേജിംഗ് മെറ്റീരിയൽ | പ്ലാസ്റ്റിക് |
| ഓട്ടോമാറ്റിക് ഗ്രേഡ് | ഓട്ടോമാറ്റിക് |
| Driven Type | ഇലക്ട്രിക് |
| Printing Letters | 1 line, 15 letters (steel pressing wheel printing) |
| വാറൻ്റി | 1 വർഷം |
| Core Components Warranty | 1 വർഷം |
| പ്രധാന ഘടകങ്ങൾ | Gear, Motor, Bearing, Pump |
3. സവിശേഷതകളും ഘടകങ്ങളും
The SF150W continuous band sealer is designed with several key features and components to ensure efficient and reliable operation:
- Electronic Thermostatic Control: Maintains a consistent sealing temperature for optimal results.
- Automatic Conveying Device: Ensures smooth and continuous feeding of bags through the sealing process.
- Speed Adjusting Transmission Mechanism: Allows for variable sealing speeds (0-12 m/min) to match production requirements.
- Printing Words Wheels: Enables printing of dates, batch numbers, or other characters directly onto the sealed area. Different printing effects are available (net, word, strip).
- Adjustable Conveyor Table: The height and position of the conveyor table can be adjusted to accommodate different product sizes.
- DC Motor with Gear Set: Provides reliable power for the sealing mechanism.
- Safety Tube (Fuse): Protects the machine from over-current by automatically blowing if the current exceeds the normal range.
- നിയന്ത്രണ ബോർഡ്: Features controls for heating, sealing speed, and an emergency stop button for immediate shutdown.
- Cooling Block: Utilizes air cooling for rapid heat dissipation, ensuring consistent performance.
- Heating Block: Designed for even heat distribution and durability.
- Aluminum Retarder: Contributes to quiet operation.
- ഇലക്ട്രോണിക് ബോക്സ്: Provides electronic program control to prevent machine burnout and ensures even current distribution.
- Anti-coupling Bearing: Prevents deviation of the sealing belt, ensuring a consistent and firm seal.
- ബഹുമുഖ ആപ്ലിക്കേഷൻ: Can be used in both horizontal (for dry articles) and vertical (for liquid articles) configurations.
ചിത്രം 3.1: ഓവർview of the SF150W Continuous Band Sealer.
Figure 3.2: Internal components including the DC motor and gear set.
Figure 3.3: Control panel with speed adjustment, power switches, and temperature control.
Figure 3.4: Sealing mechanism and conveyor belt.
Figure 3.5: Labeled diagram of SF150W components.
Figure 3.6: Key components including conveyor adjustment, motor, and safety fuse.
- Conveyor table adjust button: The front and back, and up and down positions of the conveying table are adjustable, which can be adjusted according to the size of the product.
- Back cover opening details: The DC motor drives the gear set to operate.
- Safety tube: Simple and easy to operate. Over-current protection for clerks exceeds the normal range of use, and the fuse will blow automatically.
Figure 3.7: Comparison of SF150W features with other machines.
- Aluminum Retarder: നിശബ്ദ പ്രവർത്തനം ഉറപ്പാക്കുന്നു.
- ഇലക്ട്രോണിക് ബോക്സ്: Provides electronic program control to prevent machine burnout.
- Speed Controller (50-800W): Offers more accurate speed regulation.
4. സജ്ജീകരണം
Before operating the SF150W, ensure it is properly set up:
- പ്ലേസ്മെൻ്റ്: Place the machine on a stable, level surface. Ensure adequate space around the machine for operation and maintenance.
- പവർ കണക്ഷൻ: Connect the machine to a power supply matching the specified voltage (110V or 220-240V/50-60HZ, 1 PHASE). Ensure the power outlet is properly grounded.
- Conveyor Table Adjustment:
- Use the conveyor table adjust button (refer to Figure 3.6) to set the height and position of the conveyor table.
- Adjust it to align with the size of the product bags you will be sealing, ensuring the bags pass smoothly through the sealing area.
- Printing Wheel Installation (Optional): If date or character printing is required, install the appropriate steel pressing printing wheels. Ensure they are correctly aligned for clear impressions.
- പ്രാഥമിക പരിശോധന: Before powering on, visually inspect the machine for any loose parts, damaged cables, or obstructions in the sealing path.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Follow these steps for safe and effective operation of the SF150W:
- പവർ ഓൺ: Turn on the main power switch on the control board (refer to Figure 3.3).
- താപനില സജ്ജമാക്കുക: Adjust the temperature knob on the control board to the desired sealing temperature (0-300℃) based on the type and thickness of the film being used. Allow a few minutes for the heating blocks to reach the set temperature.
- Set Sealing Speed: Adjust the speed knob on the control board to the desired sealing speed (0-12 m/min). Start with a lower speed and gradually increase as needed.
- Feed Bags: Place the open end of the bag onto the conveyor belt, guiding it into the sealing area. The machine will automatically feed and seal the bag.
- Printing (If applicable): If printing is enabled, ensure the print words wheel pressure is correctly set using the dedicated button (refer to Figure 3.5).
- Horizontal vs. Vertical Operation:
- For dry articles, operate the machine in its standard horizontal configuration.
- For liquid articles, the machine can be adjusted to a vertical configuration to prevent spills during sealing.
- അടിയന്തരമായി നിർത്തുക: In case of any malfunction or emergency, press the red emergency stop button on the control board immediately to halt all operations.
- പവർ ഓഫ്: After use, turn off the heating element first, allow it to cool down, then turn off the main power switch.
6. പരിപാലനം
Regular maintenance ensures the longevity and optimal performance of your SF150W sealing machine:
- വൃത്തിയാക്കൽ:
- Regularly clean the conveyor belt and sealing area to prevent accumulation of dust or plastic residue.
- വൃത്തിയാക്കാൻ മൃദുവായതും ഉണങ്ങിയതുമായ തുണി ഉപയോഗിക്കുക. അബ്രസീവ് ക്ലീനറുകളോ ലായകങ്ങളോ ഉപയോഗിക്കരുത്.
- ഫ്യൂസ് മാറ്റിസ്ഥാപിക്കൽ: If the machine experiences an over-current event and the safety tube (fuse) blows, replace it with a fuse of the same rating. Refer to Figure 3.6 for the fuse location.
- Gear and Motor Inspection: Periodically inspect the gears and motor (visible by opening the back cover, Figure 3.2 and 3.6) for any signs of wear, damage, or excessive noise. Lubricate gears as necessary with appropriate machine grease.
- Sealing Belt Inspection: Check the sealing belt for wear, tears, or signs of deviation. Ensure the anti-coupling bearing is functioning correctly to maintain proper belt alignment.
- Heating and Cooling Blocks: Ensure the heating and cooling blocks are clean and free from obstructions to maintain efficient temperature control and heat dissipation.
- General Fastener Check: എല്ലാ സ്ക്രൂകളും ഫാസ്റ്റനറുകളും ഇറുകിയതാണെന്ന് ഉറപ്പാക്കാൻ ഇടയ്ക്കിടെ പരിശോധിക്കുക.
7. പ്രശ്നപരിഹാരം
നിങ്ങൾ നേരിട്ടേക്കാവുന്ന പൊതുവായ പ്രശ്നങ്ങൾക്കുള്ള പരിഹാരങ്ങൾ ഈ വിഭാഗം നൽകുന്നു:
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മെഷീൻ പവർ ഓൺ ചെയ്യുന്നില്ല. | No power supply; Blown fuse; Emergency stop button engaged. | Check power connection; Replace fuse (refer to Figure 3.6); Release emergency stop button. |
| Poor sealing quality (incomplete or weak seals). | Incorrect temperature setting; Incorrect sealing speed; Worn sealing belt; Contaminated sealing area. | Adjust temperature (increase for stronger seal); Adjust speed (decrease for longer heat exposure); Inspect and replace sealing belt if worn; Clean sealing area. |
| Bags are not feeding smoothly or getting stuck. | Conveyor table misaligned; Obstruction on conveyor belt; Incorrect bag placement. | Adjust conveyor table height and position (refer to Figure 3.6); Remove any obstructions; Ensure bags are fed straight. |
| Printing is unclear or inconsistent. | Incorrect printing wheel pressure; Worn printing wheels; Misaligned printing wheels. | Adjust print words wheel pressure; Replace worn printing wheels; Realign printing wheels. |
| മെഷീൻ അസാധാരണമായി ശബ്ദമുണ്ടാക്കുന്നു. | Worn gears or bearings; Lack of lubrication; Loose components. | Inspect and lubricate gears/bearings; Tighten any loose fasteners; If noise persists, contact support. |
8. വാറൻ്റിയും പിന്തുണയും
The Brother SF150W Continuous Band Bag Sealer comes with a 1 വർഷത്തെ വാറൻ്റി covering both the machine and its core components (Gear, Motor, Bearing, Pump).
For technical support, warranty claims, or any questions regarding your machine, please contact the seller directly:
- ബന്ധപ്പെടേണ്ട വ്യക്തി: ബില്ലി
- WhatsApp: +86 13808431675
- ഇമെയിൽ: 1005681402@qq.com
If you believe the shipping cost displayed is incorrect or unreasonable, please contact the support team for assistance.
