1. ഉൽപ്പന്നം കഴിഞ്ഞുview
These SUNKKO spot welding pen accessories are designed for precision spot welding applications, particularly in battery production. They are crafted from high-quality aluminum oxide copper, a material known for its exceptional properties suitable for demanding welding tasks.
Key Material Properties:
- കാഠിന്യം: >83HRB
- വൈദ്യുതചാലകത: >85%IACS
- Softening Temperature: 900 ℃
- രചന: Diffusion hardening CuA12O3 composite material, offering high strength, high hardness, high conductivity, and high softening temperature performance.
നിർമ്മാണ പ്രക്രിയ:
The materials are produced through a meticulous process involving Cu-Al alloy oxidation, isostatic compression embryo, sintering, hot extrusion, drawing, machining, and molding. This ensures excellent thermal stability, good plasticity, and superior processing performance.
Main Welding Advantages:
- Avoids electrode sticking.
- Ensures clean, aesthetically pleasing welded joints without yellowing.
- Minimizes false welding occurrences.
- Eliminates welding sparks.
- Offers superior electrical and thermal conductivity.
- Provides good high-temperature performance.
- Complies with SGS environmental protection and MSDS standards.
അപേക്ഷയുടെ വ്യാപ്തി:
These accessories are ideal for spot welding nickel strips, nickel-permeated steel sheets, and coated steel strips in battery production. This includes connecting pieces, cores, and lead-in pieces for various battery types such as Ni-MH, Ni-Cd, polymer, and Li-ion batteries.
2 സ്പെസിഫിക്കേഷനുകൾ
| ആട്രിബ്യൂട്ട് | മൂല്യം |
|---|---|
| മോഡൽ നമ്പർ | HB-70B (Compatible with 73B, 70BN, 71A, 71B, 70A, 75A, 70BN-2, 801B, 801H, 737G+, 737DH, 709AD) |
| പരമാവധി വെൽഡിംഗ് കനം | 0.35 എംഎം |
| റേറ്റുചെയ്ത ഡ്യൂട്ടി സൈക്കിൾ | 18650 spot welding pen |
| റേറ്റുചെയ്ത ശേഷി | 18650 spot welding pen |
| ഉത്ഭവം | മെയിൻലാൻഡ് ചൈന |
| ഉപയോഗിക്കുക | Spot welding applications |
| ഭാരം | Varies by accessory type (e.g., 0.013 kg for some needles) |
| അളവുകൾ | Varies by accessory type |
Typical Accessory Dimensions:
3 സുരക്ഷാ വിവരങ്ങൾ
Always prioritize safety when working with welding equipment and electrical components. Failure to follow safety guidelines can result in injury or damage to equipment.
പൊതു സുരക്ഷാ മുൻകരുതലുകൾ:
- നേത്ര സംരക്ഷണം: Always wear appropriate eye protection (e.g., welding goggles or a helmet) to shield your eyes from sparks and intense light.
- വെൻ്റിലേഷൻ: Ensure adequate ventilation in your workspace to disperse fumes and gases produced during welding.
- ഇലക്ട്രിക്കൽ സുരക്ഷ: Disconnect power to the spot welder before installing or removing accessories. Avoid touching live electrical parts.
- ശരിയായ കൈകാര്യം ചെയ്യൽ: Handle welding pens and accessories with care. Do not use damaged or worn-out components.
- കത്തുന്ന വസ്തുക്കൾ: വെൽഡിംഗ് ഏരിയയിൽ നിന്ന് തീപിടിക്കുന്ന വസ്തുക്കൾ സൂക്ഷിക്കുക.
- MSDS Compliance: The materials used in these accessories meet MSDS standards. However, always refer to the Material Safety Data Sheet for any associated welding materials (e.g., nickel strips) for complete safety information.
4. സജ്ജീകരണം
These accessories are designed to be used with compatible SUNKKO spot welding pens and machines. Proper installation is crucial for optimal performance and safety.
ഇൻസ്റ്റലേഷൻ ഘട്ടങ്ങൾ:
- പവർ ഓഫ്: Ensure your spot welding machine is completely powered off and unplugged from the mains supply.
- ആക്സസറി തിരഞ്ഞെടുക്കുക: Choose the appropriate spot welding needle or accessory type (e.g., 73B, 70BN, etc.) for your specific welding task.
- പരിശോധിക്കുക: Visually inspect the accessory for any damage or defects before installation.
- ചേർക്കുകയും സുരക്ഷിതമാക്കുകയും ചെയ്യുക: Carefully insert the accessory into the designated slot or holder on your spot welding pen. Ensure it is fully seated and securely fastened according to your spot welder's specific instructions. Some accessories may require tightening with a tool.
- കണക്ഷനുകൾ പരിശോധിക്കുക: Verify that all connections are tight and there is no wobble in the installed accessory.
കുറിപ്പ്: Always refer to the instruction manual of your specific SUNKKO spot welding machine (e.g., 801B, 801H, 737G+, 737DH, 709AD) for detailed installation procedures and compatibility information.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Once the accessories are correctly installed, you can proceed with spot welding. The following are general guidelines; always follow the operating instructions provided with your main spot welding machine.
വെൽഡിംഗ് നടപടിക്രമം:
- ഉപരിതലങ്ങൾ തയ്യാറാക്കുക: Ensure the surfaces of the materials to be welded (e.g., nickel strips, battery terminals) are clean, dry, and free from oxidation or contaminants.
- Position Materials: Place the materials to be welded in the correct alignment, ensuring good contact between them.
- സമ്മർദ്ദം ചെലുത്തുക: Bring the spot welding pen accessories into firm contact with the welding area, applying appropriate pressure. The exact pressure may vary depending on the material thickness and welder settings.
- വെൽഡിംഗ് ആരംഭിക്കുക: Activate the spot welder according to its operating instructions. A brief spark and a small indentation should indicate a successful weld.
- വെൽഡിംഗ് പരിശോധിക്കുക: After each weld, visually inspect the joint for strength and appearance. A good weld should be clean, solid, and free from excessive discoloration or burning.
6. പരിപാലനം
Regular maintenance of your spot welding pen accessories will extend their lifespan and ensure consistent welding quality.
പരിപാലന നുറുങ്ങുകൾ:
- Cleaning Electrodes: After use, especially if you notice residue or discoloration, clean the tips of the welding needles. A fine-grit abrasive or specialized electrode cleaner can be used.
- വസ്ത്രങ്ങൾക്കായി പരിശോധിക്കുക: Regularly check the welding tips for signs of wear, pitting, or deformation. Worn tips can lead to poor welds and should be replaced.
- ശരിയായ സംഭരണം: Store accessories in a clean, dry place, away from dust and moisture, to prevent corrosion and damage.
- അമിതമായി ചൂടാക്കുന്നത് ഒഴിവാക്കുക: Allow the electrodes to cool down between prolonged welding sessions to prevent premature wear and maintain performance.
7. പ്രശ്നപരിഹാരം
If you encounter issues during spot welding, consider the following common problems and solutions.
പൊതുവായ പ്രശ്നങ്ങളും പരിഹാരങ്ങളും:
- Poor or Inconsistent Welds:
- Ensure welding surfaces are clean.
- Check if the welding tips are clean and not worn.
- Verify proper pressure is applied.
- Adjust the power settings on your spot welding machine.
- Electrode Sticking to Material:
- Clean the electrode tips thoroughly.
- Reduce welding current or pulse duration if possible.
- Ensure the material is suitable for spot welding with these accessories.
- Excessive Sparks or Burning:
- Reduce welding power or increase pulse duration.
- Ensure good contact and sufficient pressure.
- Check for proper grounding of the welding machine.
For more detailed troubleshooting, consult the user manual of your specific SUNKKO spot welding machine.
8 ഉപയോക്തൃ നുറുങ്ങുകൾ
ഒരു പ്രത്യേക ഉപയോക്താവും ഇല്ലെങ്കിലുംviews or Q&A were provided, here are some general tips to enhance your experience with these spot welding pen accessories:
- Match Accessory to Task: Always select the correct type and size of welding needle for the specific material and thickness you are working with.
- സ്ക്രാപ്പിൽ പരിശീലിക്കുക: Before welding critical components, practice on scrap materials to fine-tune your welder settings and technique.
- സ്ഥിരമായ സമ്മർദ്ദം: Maintain consistent pressure on the welding pen for uniform and strong welds.
- പതിവ് പരിശോധന: Make it a habit to inspect your welding tips before and after each use to catch wear early.
9. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or service inquiries regarding your SUNKKO spot welding pen accessories, please contact the seller or manufacturer directly. Keep your purchase records handy when seeking support.
