ESAB Rogue LHN 202i Welding Machine Instruction Manual

1. ആമുഖം

The ESAB Rogue LHN 202i is a robust and high-performance 220V single-phase welding machine designed for a wide range of welding operations, from outdoor work to workshops and factories. It incorporates advanced technology to ensure excellent performance and adherence to strict global quality standards.

പ്രധാന സവിശേഷതകൾ:

• ARGON ARC WELDING (TIG): Adopts LiftArc technology for smooth arc starts, suitable for sheet welding.
• Adjustable Current Arc: Facilitates arc initiation and prevents welding rod sticking to the workpiece.
• Adjustable Arc Thrust: Automatically adjusts arc stability to ensure a consistent welding process.
• ഉപയോക്തൃ-സൗഹൃദ ഇൻ്റർഫേസ്: Features a bright digital display for easy reading and a control knob for simple adjustments, even when wearing gloves.
• ഈട് & സുരക്ഷ: Tested and certified in accordance with strict global quality standards, including impact, drop, working cycle, durability, high, and low-temperature tests. Panels are made of special composite materials for fall and fire resistance.
• പോർട്ടബിലിറ്റി: Equipped with ergonomic super-wear handles for enhanced mobility and comfort.
• Versatile Electrode Compatibility: Suitable for all welding rods below 4 mm diameter, including cellulose welding strip E6010 / E6011 (OK Pipeweld 6010 and OK 22.45) and E7018 (OK 48.04), offering easy start, stable, and gentle arc with excellent welding performance.

പ്രധാന ആപ്ലിക്കേഷനുകൾ:

• ശിൽപശാല
• Steel Factory
• Construction Engineering
• പൊതുവായ നിർമ്മാണം
• ചെറിയ മെയിൻ്റനൻസ്
• ഔട്ട്ഡോർ വർക്ക്

Image: Main applications of the ESAB Rogue LHN 202i welding machine, showing a welder at work.

2 സുരക്ഷാ വിവരങ്ങൾ

Welding can be dangerous. It is crucial to follow all safety precautions to prevent injury or damage. Always refer to local safety regulations and standards.

പൊതു സുരക്ഷാ മുന്നറിയിപ്പുകൾ:

• കണ്ണിനും മുഖത്തിനും സംരക്ഷണം: Always wear a welding helmet with appropriate shade lenses to protect against arc rays and sparks.
• സംരക്ഷണ വസ്ത്രം: Wear flame-resistant clothing, heavy-duty gloves, and safety shoes to protect against burns and electrical shock.
• വെൻ്റിലേഷൻ: Ensure adequate ventilation to remove welding fumes and gases, which can be hazardous to health. Use local exhaust ventilation or respirators if necessary.
• അഗ്നി അപകടങ്ങൾ: Keep flammable materials away from the welding area. Have a fire extinguisher readily available. Sparks and hot slag can cause fires.
• ഇലക്ട്രിക്കൽ ഷോക്ക്: Do not touch live electrical parts. Ensure the welding machine is properly grounded. Never operate the machine in wet conditions.
• വർക്ക് ഏരിയ: Keep the work area clean and free of clutter. Ensure good lighting.
• മെയിൻ്റനൻസ്: Disconnect power before performing any maintenance or service on the machine.

3. ഘടകങ്ങൾ കഴിഞ്ഞുview

ഫ്രണ്ട് പാനൽ:

• ഡിജിറ്റൽ ഡിസ്പ്ലേ: Shows current welding parameters.
• നോബ് നിയന്ത്രിക്കുക: Used to adjust welding current and other settings.
• VRD സൂചകം: Lights up when the Voltage Reduction Device is active.
• ഔട്ട്പുട്ട് ടെർമിനലുകൾ: Connections for electrode holder and ground clamp.

ചിത്രം: മുൻഭാഗം view of the ESAB Rogue LHN 202i welding machine.

പിൻ പാനൽ:

• പവർ ഇൻപുട്ട്: Connection for the main power cable.
• പ്രധാന പവർ സ്വിച്ച്: Turns the machine on/off.

ചിത്രം: പിൻഭാഗം view of the ESAB Rogue LHN 202i welding machine.

മറ്റുള്ളവ Views:

ചിത്രം: മുൻവശം view of the ESAB Rogue LHN 202i welding machine.

ചിത്രം: താഴെ view of the ESAB Rogue LHN 202i welding machine with rating plate.

4. സജ്ജീകരണ നിർദ്ദേശങ്ങൾ

1. അൺപാക്ക് ചെയ്യുന്നു: Carefully remove the welding machine and all accessories from its packaging. Inspect for any shipping damage.
2. പ്ലേസ്മെൻ്റ്: Place the ESAB Rogue LHN 202i on a stable, level, and non-flammable surface. Ensure there is adequate clearance around the machine for proper ventilation to prevent overheating.
3. പവർ കണക്ഷൻ: Connect the machine's power cable to a suitable 220V +/- 10%, 50/60 Hz power supply. Verify that the power source can safely provide the required current (Maximum effective current: 20 A).
4. Welding Cable Connection:
   • Connect the electrode holder cable to the positive (+) output terminal on the front panel.
   • ഗ്രൗണ്ട് cl കണക്ട് ചെയ്യുകamp cable to the negative (-) output terminal on the front panel.
   • എല്ലാ കണക്ഷനുകളും ഇറുകിയതും സുരക്ഷിതവുമാണെന്ന് ഉറപ്പാക്കുക.
5. ഗ്രൗണ്ട് Clamp അറ്റാച്ച്മെൻ്റ്: Securely attach the ground clamp directly to the workpiece or to a clean, bare metal part of the welding table that is in direct electrical contact with the workpiece. A poor ground connection can lead to unstable arcs and poor weld quality.
6. Electrode Insertion: Insert the appropriate welding electrode into the electrode holder. Ensure it is firmly gripped.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

Always wear appropriate personal protective equipment (welding helmet, gloves, protective clothing) before operating the welding machine.

1. പവർ ഓൺ: Turn on the main power switch located on the rear panel of the machine. The digital display on the front panel will illuminate.
2. നിലവിലെ ക്രമീകരണം: Use the control knob on the front panel to set the desired welding current (Amperage) according to the electrode type, material thickness, and welding position. The digital display will show the selected current.
3. Welding Process (MMA/Stick Welding):
   • Position yourself comfortably and safely.
   • Strike the arc by lightly touching the tip of the electrode to the workpiece and quickly lifting it slightly to establish a stable arc. Avoid sticking the electrode.
   • Maintain a consistent arc length and travel speed to achieve a uniform weld bead.
4. Welding Process (LiftArc TIG Welding):
   • For TIG welding, ensure you have the correct TIG torch (not included with standard ARC welder) and appropriate shielding gas (e.g., Argon) connected.
   • Initiate the arc by gently touching the tungsten electrode to the workpiece and then lifting it. The LiftArc technology provides a smooth arc start without contaminating the tungsten or workpiece.
   • Maintain a consistent arc length and feed the filler rod (if used) into the weld puddle.
5. Arc Thrust Feature: The machine's adjustable arc thrust automatically optimizes arc stability, which is particularly beneficial for different electrode types and welding conditions.
6. വിആർഡി (വാല്യംtagഇ റിഡക്ഷൻ ഉപകരണം): The VRD indicator on the front panel confirms that the Voltage Reduction Device is active, providing enhanced safety, especially in environments with increased electrical hazards.
7. പവർ ഓഫ്: After welding, turn off the main power switch and allow the machine to cool down before disconnecting cables or moving it.

Welding Demonstration:

Video: Demonstration of welding with the ESAB Rogue LHN 202i.

6. പരിപാലനം

Regular maintenance ensures the longevity and optimal performance of your ESAB Rogue LHN 202i welding machine.

1. വൃത്തിയാക്കൽ: Periodically clean the exterior of the machine with a dry, soft cloth. Ensure that all ventilation openings are free from dust, metal particles, and debris to maintain proper airflow and prevent overheating. Do not use solvents or abrasive cleaners.
2. കേബിൾ പരിശോധന: Regularly inspect all welding cables, the electrode holder, and the ground clamp for any signs of damage, cuts, fraying, or loose connections. Replace any damaged components immediately to prevent electrical hazards and ensure consistent performance.
3. ടെർമിനൽ പരിശോധന: Ensure that the output terminals on the front panel are clean and free from corrosion. Tighten any loose connections.
4. സംഭരണം: When not in use, store the welding machine in a dry, clean, and well-ventilated area. Protect it from direct sunlight, moisture, and extreme temperatures.
5. Internal Cleaning (Professional Only): For internal cleaning or inspection, it is recommended to consult a qualified service technician. Do not attempt to open the machine yourself unless you are trained to do so.

7. പ്രശ്‌നപരിഹാരം

This section provides solutions to common issues you might encounter with your ESAB Rogue LHN 202i welding machine. For more complex problems, contact customer support.

പൊതുവായ പ്രശ്നങ്ങളും പരിഹാരങ്ങളും:

• No Arc / Difficulty Striking an Arc:
  • പവർ സപ്ലൈ പരിശോധിക്കുക: Ensure the machine is properly plugged into a functioning 220V power outlet and the main power switch is ON.
  • ഗ്രൗണ്ട് കണക്ഷൻ: Verify that the ground clamp is securely attached to a clean, bare metal section of the workpiece.
  • Electrode Condition: Ensure the electrode is correctly inserted into the holder and is not damp or damaged. Try a new electrode.
  • നിലവിലെ ക്രമീകരണം: Confirm that the welding current is set appropriately for the electrode and material.
• Poor Weld Quality (e.g., porosity, lack of fusion, excessive spatter):
  • നിലവിലെ ക്രമീകരണം: Adjust the welding current up or down. Too low current can cause lack of fusion, too high can cause burn-through or excessive spatter.
  • Electrode Type/Size: Ensure you are using the correct type and diameter of electrode for the material thickness and welding process.
  • Arc Length & Travel Speed: Practice maintaining a consistent arc length and travel speed. Too long an arc or too fast/slow travel can lead to defects.
  • Workpiece Cleanliness: Ensure the workpiece is clean and free from rust, paint, oil, or other contaminants.
• Machine Overheating / Thermal Overload Indicator Active:
  • വെൻ്റിലേഷൻ: Check that the machine's ventilation openings are not blocked and there is sufficient airflow around the unit.
  • ഡ്യൂട്ടി സൈക്കിൾ: The machine may have exceeded its duty cycle. Allow the machine to cool down. The thermal overload indicator will turn off when it's ready to resume operation.
  • ആംബിയൻ്റ് താപനില: Ensure the working temperature is within the recommended range (-10 ~ 40 °C).

8 സ്പെസിഫിക്കേഷനുകൾ

The following table outlines the technical specifications for the ESAB Rogue LHN 202i welding machine:

Image: Parameter information table for ESAB Rogue LHN 202i welding machine.

9 ഉപയോക്തൃ നുറുങ്ങുകൾ

Here are some practical tips to enhance your welding experience with the ESAB Rogue LHN 202i:

• Material Compatibility for TIG: While the machine supports LiftArc TIG, if you plan to weld specific materials like aluminum, ensure you have the correct TIG torch and appropriate shielding gas (e.g., 100% Argon). Always verify the compatibility of your consumables with the material.
• Electrode Selection is Key: Always match the electrode type and diameter to the material thickness and the specific welding process you are performing. The ESAB Rogue LHN 202i is suitable for welding rods below 4mm diameter, including E6010/E6011 and E7018, which are common for various applications.
• Practice Arc Striking: For beginners, practice striking an arc on scrap material to get a feel for the machine's response and to develop a consistent technique before working on your main project.

10. വാറൻ്റിയും പിന്തുണയും

വാറൻ്റി:

The ESAB Rogue LHN 202i welding machine comes with a 1 വർഷത്തെ വാറൻ്റി വാങ്ങിയ തീയതി മുതൽ. സാധാരണ ഉപയോഗത്തിലുള്ള നിർമ്മാണ വൈകല്യങ്ങളും തകരാറുകളും ഈ വാറന്റി ഉൾക്കൊള്ളുന്നു. വാറന്റി ക്ലെയിമുകൾക്കായി നിങ്ങളുടെ വാങ്ങിയതിന്റെ തെളിവ് സൂക്ഷിക്കുക.

സാങ്കേതിക സഹായം:

For technical assistance, troubleshooting guidance, or any other inquiries regarding your ESAB Rogue LHN 202i, please contact our support team:

• Whatsapp: +86 19974121570

Our team is available to help you with any questions you may have about the operation or maintenance of your welding machine.