1. ആമുഖം
The KomShine EX35, also known as JILONG KL-510, is a high-performance optical fiber fusion splicer designed for efficient and precise fiber optic cable engineering and maintenance. It utilizes high-speed image processing and precision positioning technology to achieve fast and low-loss fiber splicing. This handheld device is suitable for various communication fields including telecommunications, radio and television, electric power, and military applications.
2. പാക്കേജ് ഉള്ളടക്കം
Before starting, please verify that all items are present in your package:
- KomShine EX35 / JILONG KL-510 Fusion Splicer
- Fiber Cleaver (e.g., JILONG KL-21F)
- Fiber Strippers
- പവർ അഡാപ്റ്റർ
- ലിഥിയം ബാറ്ററി
- ഉപയോക്തൃ മാനുവൽ
- ചുമക്കുന്ന ബാഗ്
- Other accessories (e.g., spare electrodes, cooling tray)
3 സ്പെസിഫിക്കേഷനുകൾ
Key technical specifications for the KomShine EX35 / JILONG KL-510 Fusion Splicer:
| ഫീച്ചർ | സ്പെസിഫിക്കേഷൻ |
|---|---|
| ഫൈബർ തരം | SM (G652) / MM (G651) / DS (G653) / NZDS (G655) / BIF (G657) |
| Average Splicing Loss | SM: 0.02dB, MM: 0.01dB, DS / NZDS: 0.04dB |
| റിട്ടേൺ നഷ്ടം | 60dB നേക്കാൾ മികച്ചത് |
| Typical Splicing Time | 9s (Standard SM) |
| Typical Heating Time | 35s (Adjustable heating time and temperature) |
| ഫൈബർ അലൈനിംഗ് രീതി | സൂക്ഷ്മമായ; കോർ; വസ്ത്രധാരണം; മാനുവൽ |
| ഫൈബർ വ്യാസം | Clad diameter: 80-150μm; Coating: 250-1000μm |
| കട്ടിംഗ് നീളം | Coating layer <250μm: 8-16 mm; Coating 250-1000μm: 16mm |
| ചൂട് ചുരുക്കാവുന്ന സ്ലീവ് | 60 mm / 40 mm and other thermal sleeves |
| ടെൻഷൻ ടെസ്റ്റ് | Standard 2N (optional) |
| ഫൈബർ Clamp | Suitable for Bare fiber, Pigtail fiber, Jump Fiber, Flat Fiber |
| Fiber Image Magnification | 200X / 125X |
| ഗ്രാഫിക്കൽ ഡിസ്പ്ലേ | 3.5 Inch TFT color LCD |
| ബാഹ്യ തുറമുഖം | USB 2.0 interface for data download and software upgrade |
| സ്പ്ലൈസിംഗ് പ്രോഗ്രാം | 100 (User mode); 53 (Factory mode) |
| ചൂടാക്കൽ പരിപാടി | 40 (User mode); 11 (Factory mode) |
| ഫ്യൂഷൻ സ്പ്ലൈസിംഗ് റെക്കോർഡ് | Saved 10000 groups splicing results, 100 sets of latest images |
| ഇലക്ട്രോഡ് ലൈഫ് | 5000 പ്രാവശ്യം |
| ബാറ്ററി ശേഷി | 2600mAh Lithium battery, 100 splice & heat cycles (typical) |
| വൈദ്യുതി വിതരണം | 12.5V (10.8V storage) Lithium battery; External adapter (AC: 100-240V, 50/60Hz; DC: 13.5V/4.8A) |
| ചാർജിംഗ് സമയം | ≤3.5 hours with independent charger |
| പ്രവർത്തന പരിസ്ഥിതി താപനില | -10~50℃ |
| പ്രവർത്തന പരിസ്ഥിതി ഈർപ്പം | <95% RH (കണ്ടൻസേഷൻ ഇല്ല) |
| എലവേഷൻ | 0~5000M |
| കാറ്റ് പ്രതിരോധം | ≤ 15m/s |
| അളവുകൾ (L x W x H) | 193 x 125 x 85 മിമി |
| ഭാരം | 1.05kg (ബാറ്ററി ഇല്ലാതെ), 1.2kg (ബാറ്ററിയോടെ) |
Note: The above data were obtained by Jilong Laboratory at 20℃.
4. സജ്ജീകരണവും തയ്യാറെടുപ്പും
- അൺപാക്കിംഗും പരിശോധനയും: Carefully remove the splicer and all accessories from the carrying bag. Inspect for any visible damage.
- ബാറ്ററി ഇൻസ്റ്റാളേഷനും ചാർജിംഗും:
Ensure the lithium battery is fully charged before use. Connect the independent charger to the splicer and a power outlet. The charging time is approximately 3.5 hours.
Figure 3: The 2600 mAh lithium battery, providing up to 100 splice and heat cycles. - പവർ ഓൺ/ഓഫ്: ഉപകരണം ഓണാക്കാനോ ഓഫാക്കാനോ പവർ ബട്ടൺ അമർത്തിപ്പിടിക്കുക.
- തൊഴിൽ അന്തരീക്ഷം: Place the splicer on a stable, clean surface. The deep recessed windshield design allows for normal operation in strong winds up to 15m/s. Ensure adequate lighting; the splicer has high-brightness lights for working at night.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Follow these steps for successful fiber fusion splicing:
- Fiber Preparation:
- Strip the fiber coating using appropriate fiber strippers.
- Clean the bare fiber with an alcohol wipe.
- Cleave the fiber using the fiber cleaver (e.g., JILONG KL-21F) to achieve a precise, clean end face. Ensure the cutting length is correct (8-16 mm for coating <250μm, 16mm for coating 250-1000μm).
Figure 4: The JILONG KL-21F Optic Fiber Cleaver, used for precise fiber end-face preparation. - Placing Fibers in the Splicer:
Open the splicer's cover. The EX35 features a 3-in-1 universal holder that supports bare fiber, pigtail fiber, jump fiber, and flat fiber. Carefully place the prepared fibers into the V-grooves of the fiber holders.
Figure 5: The universal fiber holder, demonstrating compatibility with various fiber types including jumpers, pigtails, bare fibers, and flat fibers. - Initiating Splicing:
Close the splicer cover. The device will automatically align the fiber cores using its digital core-core alignment technology. The 3.5-inch TFT color LCD will display the fiber image and estimated loss. The splicing process typically takes 9 seconds.
Figure 6: Illustration of the 9-second fast splicing process with real-time ARC calibration. 
Figure 7: The 3.5-inch color screen provides a clear interface for viewing splicing results and loss estimation. - Heat Shrinking:
After successful splicing, slide a heat-shrinkable sleeve over the splice point. Place the sleeve and spliced fiber into the heating oven. The automatic heating process takes approximately 35 seconds and is compatible with various heat shrinkable tubing types.
Figure 8: The 35-second automatic heating process for heat-shrinkable sleeves. - Tension Test (Optional):
Perform a tension test (standard 2N) if required by your application to ensure splice integrity.
6. പരിപാലനം
- വൃത്തിയാക്കൽ: Regularly clean the V-grooves, objective lenses, and fiber holders to prevent dust and debris from affecting splicing performance. Use a lint-free cloth and optical cleaning solution.
- ഇലക്ട്രോഡ് മാറ്റിസ്ഥാപിക്കൽ: The electrodes have a service life of approximately 5000 times. Replace them when the splicer indicates or when splicing performance degrades. Refer to the detailed electrode replacement procedure in the full manual.
Figure 9: The splicer's electrodes are designed for approximately 5000 discharges, ensuring stable splicing. - ബാറ്ററി കെയർ: To prolong battery life, avoid fully discharging the battery frequently. Store the splicer and battery in a cool, dry place when not in use for extended periods.
- സോഫ്റ്റ്വെയർ അപ്ഡേറ്റുകൾ: The splicer supports software upgrades via its USB 2.0 interface using a U disk. Check the manufacturer's webഏറ്റവും പുതിയ ഫേംവെയർ പതിപ്പുകൾക്കായുള്ള സൈറ്റ്.
7. പ്രശ്നപരിഹാരം
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| High Splicing Loss | Dirty V-grooves or lenses, poor fiber cleave, worn electrodes, incorrect splicing parameters. | Clean V-grooves and lenses. Re-cleave fiber. Replace electrodes. Adjust splicing program. |
| Splicer Fails to Power On | Battery discharged, faulty power adapter, battery not properly installed. | Charge battery. Check power adapter connection. Reinstall battery. |
| Fiber Not Aligning Properly | Dirty V-grooves, damaged fiber holders, fiber not seated correctly. | Clean V-grooves. Inspect fiber holders for damage. Ensure fiber is correctly placed. |
| ചൂടാക്കൽ പരാജയം | Heating element malfunction, incorrect heating program, heat shrinkable sleeve not properly placed. | Check heating program settings. Ensure sleeve is correctly positioned. Contact support if element is faulty. |
For more complex issues, please refer to the comprehensive troubleshooting guide in the full user manual or contact customer support.
8 ഉപയോക്തൃ നുറുങ്ങുകൾ
- Always ensure your fiber cleaver is clean and its blade is sharp for optimal cleave quality, which directly impacts splice loss.
- When working in dusty environments, keep the splicer's cover closed as much as possible to protect the optical components.
- Utilize the real-time automatic discharge correction feature for stable welding and consistent low loss.
- അഡ്വാൻ എടുക്കുകtage of the 200X fiber image magnification on the 3.5-inch color screen to visually inspect fiber end faces before splicing.
9. വാറൻ്റിയും പിന്തുണയും
The KomShine EX35 / JILONG KL-510 Fusion Splicer comes with a 1-year warranty. For technical support, service, or warranty claims, please contact your vendor or the manufacturer directly.
ബന്ധപ്പെടാനുള്ള വിവരങ്ങൾ:
- WhatsApp: +86 13361293650
- Email: mytkj014@163.com
