Sealey RE232 Coil Spring Compressing Station

1. ആമുഖം

This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of the Sealey RE232 Coil Spring Compressing Station. This unit is an air-actuated hydraulic tool designed for compressing coil springs with a capacity of up to 1500kg. It offers a quicker and easier alternative to traditional ratchet-driven spring compressors.

Please read this manual thoroughly before operating the equipment to ensure proper use and to prevent injury or damage.

2 സുരക്ഷാ വിവരങ്ങൾ

മുന്നറിയിപ്പ്: ഈ നിർദ്ദേശങ്ങൾ പാലിക്കുന്നതിൽ പരാജയപ്പെടുന്നത് ഗുരുതരമായ പരിക്കോ മരണമോ ഉണ്ടാക്കിയേക്കാം.

• സുരക്ഷാ ഗ്ലാസുകൾ, കയ്യുറകൾ, ഉറപ്പുള്ള പാദരക്ഷകൾ എന്നിവയുൾപ്പെടെ ഉചിതമായ വ്യക്തിഗത സംരക്ഷണ ഉപകരണങ്ങൾ (പിപിഇ) എല്ലായ്പ്പോഴും ധരിക്കുക.
• Ensure the unit is placed on a stable, level, and non-slip surface before operation.
• പരമാവധി ലോഡ് കപ്പാസിറ്റി 1500 കിലോയിൽ കൂടരുത്.
• Ensure the air supply pressure does not exceed 120psi (8.3 bar).
• Keep hands and other body parts clear of moving parts during operation.
• Inspect the unit for damage or wear before each use. Do not operate if damaged.
• Only use the unit for its intended purpose: compressing coil springs within the specified diameter range (Ø80mm to Ø175mm).
• Ensure the spring is securely seated in the plastic-coated yokes before applying pressure.
• ഉപകരണങ്ങൾ ഒരു തരത്തിലും പരിഷ്കരിക്കരുത്.
• കുട്ടികളെയും അനധികൃത വ്യക്തികളെയും ജോലിസ്ഥലത്ത് നിന്ന് അകറ്റി നിർത്തുക.

3. ഘടകങ്ങളും ഭാഗങ്ങളും

The Sealey RE232 Coil Spring Compressing Station consists of the following main components:

• Main Vertical Column with adjustable upper yoke positions.
• Hydraulic Cylinder and Piston Assembly.
• Air Actuated Control Valve.
• Foot Pedal for alternative operation.
• Upper and Lower Plastic-Coated Yokes (suitable for springs Ø80mm to Ø175mm).
• Base Plate for stability.
• Air Hose with quick connector.

4. സജ്ജീകരണം

1. അൺപാക്ക് ചെയ്യുന്നു: പാക്കേജിംഗിൽ നിന്ന് എല്ലാ ഘടകങ്ങളും ശ്രദ്ധാപൂർവ്വം നീക്കം ചെയ്യുക. ഷിപ്പിംഗ് കേടുപാടുകൾ ഉണ്ടോ എന്ന് പരിശോധിക്കുക. എന്തെങ്കിലും കേടുപാടുകൾ സംഭവിച്ചാൽ ഉടൻ തന്നെ നിങ്ങളുടെ വിതരണക്കാരനെ അറിയിക്കുക.
2. അസംബ്ലി: The main unit typically comes pre-assembled. Ensure all bolts and fasteners are tight before first use. Refer to the assembly diagram (if provided separately) for detailed steps if any assembly is required.
3. പ്ലേസ്മെൻ്റ്: Position the compressing station on a firm, level, and clean concrete surface capable of supporting the unit's weight and the maximum load. Ensure adequate clear space around the unit for safe operation.
4. എയർ സപ്ലൈ കണക്ഷൻ: Connect a suitable air compressor to the air inlet on the unit using the provided air hose. Ensure the air supply is clean, dry, and regulated to a maximum of 120psi (8.3 bar).
5. പ്രാരംഭ പരിശോധന: Before loading a spring, perform a test cycle by operating the foot pedal or air control to ensure the hydraulic ram extends and retracts smoothly.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

1. Prepare the Spring: Ensure the coil spring is clean and free from debris.
2. Position the Yokes: Adjust the upper yoke to an appropriate height for the spring being compressed. The unit features 7 upper yoke positions for versatility. The lower yoke has a travel of 340mm.
3. Load the Spring: Carefully place the coil spring into the plastic-coated yokes. Ensure it is centered and securely seated. The yokes are designed for springs with diameters from Ø80mm to Ø175mm.
4. Compress the Spring:
   • Air Actuation: Use the air control valve to slowly apply pressure, causing the hydraulic ram to compress the spring.
   • ഫൂട്ട് പെഡൽ ഓപ്പറേഷൻ: Alternatively, use the foot pedal to manually actuate the hydraulic unit and compress the spring.
   Apply pressure gradually and observe the spring's compression. Do not over-compress the spring.
5. Secure the Spring: Once the spring is compressed to the desired level, secure it using appropriate spring clamps or retaining tools (not included with the unit).
6. റിലീസ് മർദ്ദം: Slowly release the pressure from the hydraulic unit.
7. Remove the Spring: Carefully remove the secured spring from the compressing station.

കുറിപ്പ്: The plastic-coated yokes are designed to reduce the risk of spring slippage or damage during the compression process.

6. പരിപാലനം

Regular maintenance ensures the longevity and safe operation of your Sealey RE232 Coil Spring Compressing Station.

• പ്രതിദിന പരിശോധന: Before each use, inspect the unit for any visible damage, loose fasteners, or signs of hydraulic fluid leaks. Check the condition of the air hose and connections.
• വൃത്തിയാക്കൽ: Keep the unit clean and free from dirt, grease, and debris. Wipe down surfaces with a clean cloth. Do not use harsh solvents that could damage paint or seals.
• ഹൈഡ്രോളിക് ഫ്ലൂയിഡ് ലെവൽ: Periodically check the hydraulic fluid level. Refer to the unit's specific instructions for accessing the reservoir and the type of hydraulic fluid recommended (typically ISO VG 32 or equivalent). Top up if necessary.
• ലൂബ്രിക്കേഷൻ: Lubricate moving parts and pivot points as recommended by the manufacturer to ensure smooth operation.
• സംഭരണം: When not in use, store the unit in a clean, dry, and secure location, away from extreme temperatures and corrosive environments.
• പ്രൊഫഷണൽ സേവനം: Any repairs or major maintenance, especially involving the hydraulic system, should only be performed by qualified personnel.

7. പ്രശ്‌നപരിഹാരം

8 സ്പെസിഫിക്കേഷനുകൾ

9. വാറൻ്റിയും പിന്തുണയും

For warranty information, technical support, or to purchase replacement parts, please contact Sealey customer service or visit the official Sealey webസൈറ്റ്. വാറന്റി ക്ലെയിമുകൾക്കായി നിങ്ങളുടെ വാങ്ങലിന്റെ തെളിവ് സൂക്ഷിക്കുക.

Sealey Contact Information:

• Webസൈറ്റ്: www.sealey.co.uk
• Refer to the product packaging or Sealey's official website for the most current contact details and warranty terms specific to your region.