Kyocera WI-125 125kg Electric Winch Instruction Manual

1. ആമുഖം

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Kyocera WI-125 125kg Electric Winch. Please read this manual thoroughly before using the product and keep it for future reference.

The Kyocera WI-125 is a versatile and compact electric winch designed for lifting and moving cargo. It features a lightweight design and an anti-reverse winding function for enhanced safety and ease of use.

2 സുരക്ഷാ വിവരങ്ങൾ

Always prioritize safety when operating the electric winch. Failure to follow safety instructions can result in serious injury or equipment damage.

• Ensure the winch is securely mounted before operation.
• Do not exceed the maximum lifting load of 125kg.
• Keep hands and loose clothing away from moving parts, especially the wire rope and drum.
• Inspect the wire rope for wear or damage before each use. Replace if necessary.
• Do not operate the winch if the power cord or control cable is damaged.
• Ensure the work area is clear of personnel and obstructions during operation.
• Use appropriate personal protective equipment (PPE) such as safety helmets and gloves.
• Never leave the winch unattended while in operation.

3. ഉൽപ്പന്ന സവിശേഷതകൾ

• General-Purpose Design: Standard type winch suitable for various lifting applications.
• ഒതുക്കമുള്ളതും ഭാരം കുറഞ്ഞതും: Easy to transport and install, weighing approximately 11kg.
• Anti-Reverse Winding Function: Prevents unintended reverse winding of the wire rope, enhancing operational safety.
• നീണ്ടുനിൽക്കുന്ന നിർമ്മാണം: Main body made from aluminum die-cast, with a robust steel wire rope.
• Efficient Lifting: Capable of lifting up to 125kg with a lifting speed of 38cm/s.

4 സ്പെസിഫിക്കേഷനുകൾ

5. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും

സുരക്ഷിതവും ഫലപ്രദവുമായ പ്രവർത്തനത്തിന് ശരിയായ സജ്ജീകരണം നിർണായകമാണ്.

1. വിഞ്ച് ഘടിപ്പിക്കുന്നു: Securely attach the winch to a stable and load-bearing structure using appropriate fasteners. Ensure the mounting point can support the winch's weight plus the maximum load.
2. പവർ കണക്ഷൻ: Connect the 5m power cord to a single-phase 100V power outlet.
3. നിയന്ത്രണ കണക്ഷൻ: Connect the 10m operation cord to the designated port on the winch.
4. വയർ റോപ്പ് പരിശോധന: Before first use, and periodically thereafter, inspect the entire length of the wire rope for any kinks, fraying, or damage. Ensure it is properly wound on the drum.

Image: Kyocera WI-125 Electric Winch being used to lift materials on a construction site. A worker operates the remote control while another worker is positioned higher up.

ചിത്രം: ഒരു ക്ലോസ്-അപ്പ് view of the Kyocera WI-125 Electric Winch lifting a bucket filled with construction material. The winch is mounted on a yellow arm.

6. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

Follow these steps for safe operation of your electric winch.

1. പ്രീ-ഓപ്പറേഷൻ പരിശോധന:
   • Verify the winch is securely mounted.
   • ലോഡ് 125 കിലോയിൽ കൂടുന്നില്ലെന്ന് ഉറപ്പാക്കുക.
   • Check the wire rope for any damage or tangles.
   • Confirm the power and control cables are properly connected and undamaged.
2. Attaching the Load: Securely attach the load to the hook. Ensure the load is balanced and stable.
3. Lifting/Lowering: Use the 2-point push button control to operate the winch.
   • Press the "UP" button to lift the load.
   • Press the "DOWN" button to lower the load.
   • Release the button to stop the operation.
4. നിരീക്ഷണം: Continuously monitor the load and the wire rope during operation. Stop immediately if any unusual sounds or movements occur.
5. സ്വിച്ച് പരിമിതപ്പെടുത്തുക: The winch is equipped with limit switches that automatically stop the lifting or lowering operation when the hook reaches its upper or lower limit, preventing over-travel.

7. പരിപാലനം

Regular maintenance ensures the longevity and safe operation of your winch.

• വൃത്തിയാക്കൽ: Keep the winch clean and free from dust, dirt, and debris. Use a dry cloth for cleaning.
• ലൂബ്രിക്കേഷൻ: Periodically lubricate moving parts as recommended by the manufacturer (refer to specific product documentation if available).
• വയർ റോപ്പ് പരിശോധന: Regularly inspect the wire rope for signs of wear, corrosion, or damage. Replace the wire rope if any damage is found.
• ഇലക്ട്രിക്കൽ കണക്ഷനുകൾ: Check all electrical connections for tightness and signs of corrosion.
• സംഭരണം: Store the winch in a dry, clean place when not in use.

8. പ്രശ്‌നപരിഹാരം

This section addresses common issues and their potential solutions.

1. Winch does not operate:
   • Check if the power cord is securely plugged in and the power supply is active.
   • Inspect the power cord and control cable for damage.
   • Verify the emergency stop button (if present) is disengaged.
   • Check the fuse. If the fuse is blown, replace it according to the instructions below.
2. Wire rope is tangled or stuck:
   • Do not repeatedly press the "UP" or "DOWN" buttons, as this can blow the fuse.
   • Carefully inspect the wire rope for any obstructions or improper winding.
   • If the wire rope is severely tangled, it may require disassembly of the winch to untangle or replace the rope.
3. Winch lifts but does not lower, or vice versa:
   • This could indicate an issue with the control buttons or internal wiring. Refer to the troubleshooting video for potential solutions.