Hilti RE 500-V3 Injectable Mortar Epoxy User Manual

1. ആമുഖം

This manual provides essential information for the safe and effective use of the Hilti RE 500-V3 Injectable Mortar Epoxy. This high-performance adhesive is designed for heavy-duty anchoring applications in concrete and masonry. Please read this manual thoroughly before use to ensure proper application and optimal performance.

2 സുരക്ഷാ വിവരങ്ങൾ

മുന്നറിയിപ്പ്: This product contains chemicals that may be hazardous if not handled correctly. Always follow safety guidelines.

• സുരക്ഷാ ഗ്ലാസുകൾ, കയ്യുറകൾ, സംരക്ഷണ വസ്ത്രങ്ങൾ എന്നിവയുൾപ്പെടെ ഉചിതമായ വ്യക്തിഗത സംരക്ഷണ ഉപകരണങ്ങൾ (പിപിഇ) ധരിക്കുക.
• Ensure adequate ventilation in the work area. Avoid inhaling vapors.
• കുട്ടികൾക്കും വളർത്തുമൃഗങ്ങൾക്കും ലഭ്യമാകാതെ സൂക്ഷിക്കുക.
• In case of skin contact, wash immediately with soap and water. For eye contact, flush with plenty of water and seek medical attention.
• Refer to the Safety Data Sheet (SDS) for complete safety information.
• Dispose of unused product and empty cartridges according to local regulations.

3. ഉൽപ്പന്നം കഴിഞ്ഞുview

The Hilti RE 500-V3 is a high-strength, injectable epoxy mortar supplied in a dual-chamber cartridge. It is formulated for reliable anchoring in various base materials, offering excellent performance and durability.

പ്രധാന സവിശേഷതകൾ:

• Waterproof Mortar: Adheres effectively to metal and concrete surfaces, suitable for both indoor and outdoor applications.
• ഉയർന്ന ശക്തി: Provides superior strength and durability for demanding anchoring tasks.
• ദ്രുത ഉണക്കൽ: Fast-drying formula minimizes waiting times and allows for efficient installation.
• നീണ്ടുനിൽക്കുന്നത്: Forms a strong, permanent bond designed for extended service life.
• എളുപ്പമുള്ള ആപ്ലിക്കേഷൻ: Cartridge packaging facilitates straightforward application using a compatible dispenser.

Figure 1: Hilti RE 500-V3 Injectable Mortar Epoxy cartridge in its original packaging.

Figure 2: Product label indicating Hilti HIT-RE 500 V3, part number 2123401, and volume (11.1 fl.oz / 330 ml).

4. സജ്ജീകരണം

4.1 Required Tools and Materials:

• Hilti RE 500-V3 Injectable Mortar Epoxy cartridge.
• Compatible Hilti dispenser (e.g., Hilti HDM 500 or Hilti HDE 500). Note: A specific Hilti dispenser is required for proper mixing and application.
• Static mixer nozzle (supplied with cartridge).
• Drill and appropriate drill bit for hole preparation.
• Hole cleaning brush and air blower for dust removal.
• Personal Protective Equipment (PPE): safety glasses, gloves, protective clothing.

4.2 Cartridge Preparation:

1. Remove the cartridge from its packaging.
2. Unscrew the cap from the cartridge.
3. Screw the static mixer nozzle firmly onto the cartridge. Ensure it is securely attached to prevent leakage and ensure proper mixing.
4. Insert the prepared cartridge into the compatible Hilti dispenser.

4.3 Hole Preparation:

1. Drill the hole to the specified diameter and depth according to the anchor manufacturer's instructions.
2. Clean the drilled hole thoroughly using a brush and an air blower. Repeat this process multiple times until no dust is visible. Proper hole cleaning is critical for optimal bond strength.
3. Ensure the hole is dry and free from contaminants like oil or grease.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

5.1 Dispensing the Mortar:

1. Before injecting into the prepared hole, dispense a small amount of mortar onto a piece of cardboard or waste material until a consistent, uniformly colored mixture is extruded. This ensures proper mixing of the two components. Discard the initial unmixed material.
2. Insert the mixer nozzle to the bottom of the prepared hole.
3. Begin injecting the mortar, slowly withdrawing the nozzle as the hole fills. Fill the hole approximately 2/3 full to allow for displacement by the anchor element. Avoid trapping air bubbles.

5.2 Anchor Installation:

1. Immediately after injecting the mortar, insert the anchor element (e.g., rebar, threaded rod) into the filled hole with a slight twisting motion until it reaches the bottom.
2. Ensure the anchor element is centered and fully embedded in the mortar.
3. Observe the specified working time and curing time. Do not disturb the anchor until the mortar has fully cured.

5.3 Application Conditions:

The Hilti RE 500-V3 is designed for versatility:

• Can be applied in below-freezing temperatures (consult technical data for specific temperature ranges and corresponding cure times).
• Suitable for underwater applications, provided proper hole cleaning and installation procedures are followed.

6. പരിപാലനം

6.1 സംഭരണം:

• Store cartridges in a cool, dry place, away from direct sunlight and extreme temperatures.
• Refer to the cartridge label for specific storage temperature ranges (e.g., +5°C to +25°C / +41°F to +77°F).
• Ensure the cap is securely replaced on partially used cartridges to prevent hardening of the material in the nozzle.

6.2 വൃത്തിയാക്കൽ:

• Clean tools and equipment immediately after use with an appropriate solvent (e.g., acetone) before the epoxy cures.
• Once cured, epoxy can only be removed mechanically.

7. പ്രശ്‌നപരിഹാരം

8 സ്പെസിഫിക്കേഷനുകൾ

• ബ്രാൻഡ്: ഹിൽറ്റി
• മോഡൽ: RE 500-V3 (Part Number: 2123401)
• ഇനത്തിൻ്റെ ഫോം: ഒട്ടിക്കുക
• നിറം: ചുവപ്പ്
• ഇനത്തിൻ്റെ അളവ്: 11.1 ഫ്ലൂയിഡ് ഔൺസ് (330 മില്ലി)
• പാക്കേജ് വിവരങ്ങൾ: കാട്രിഡ്ജ്
• വിസ്കോസിറ്റി: Moderate Viscosity Paste
• ജല പ്രതിരോധ നില: വാട്ടർപ്രൂഫ്
• ഇനത്തിൻ്റെ ഭാരം: ഏകദേശം 1.22 പൗണ്ട്
• പാക്കേജ് അളവുകൾ: ഏകദേശം 12.4 x 4.17 x 2.68 ഇഞ്ച്
• ആദ്യം ലഭ്യമായ തീയതി: ഫെബ്രുവരി 5, 2016

9. വാറൻ്റിയും പിന്തുണയും

This product is a parallel import. While it is a genuine Hilti item, it may differ in model number, included accessories, packaging design, user manuals, and warranty coverage compared to products officially distributed in the United States.

ദയവായി ശ്രദ്ധിക്കുക: Manufacturer warranty coverage or direct customer support from Hilti within the United States may not be available for this specific product. For technical inquiries or support, please refer to the seller or distributor from whom the product was purchased.

For general product information, you may visit the official Hilti webസൈറ്റ്: www.hilti.com