1. ആമുഖം
This user manual provides essential information for the safe and effective installation, operation, and maintenance of the ABB Type CLE Current Transformer, Model 7524A63G05. This device is designed for accurate current measurement in industrial electrical systems. Please read this manual thoroughly before attempting any procedures to ensure proper handling and to prevent potential hazards.
2. ഉൽപ്പന്നം കഴിഞ്ഞുview
The ABB Type CLE Current Transformer (CT) is a critical component for monitoring and protecting electrical circuits. It safely steps down high primary currents to a measurable level for instruments, meters, and relays. The Model 7524A63G05 features a robust design suitable for demanding industrial environments.

ചിത്രം 2.1: മൊത്തത്തിൽ view of the ABB Type CLE Current Transformer. This image displays the robust, dark-colored casing and the transparent terminal cover on top, indicating the primary and secondary connections. The toroidal shape allows for easy integration around a primary conductor.

ചിത്രം 2.2: മറ്റൊരു ആംഗിൾ view of the ABB Type CLE Current Transformer, highlighting its compact design and the mounting points on the base. The nameplate is visible on the side, providing key operational specifications.

ചിത്രം 2.3: A detailed close-up of the terminal block and the product nameplate. The transparent cover protects the secondary terminals (X1, X2) and shows the connection points. The nameplate clearly displays the model number, current ratio, and other electrical specifications.

ചിത്രം 2.4: An extreme close-up of the ABB Type CLE Current Transformer's nameplate. This view allows for clear reading of critical data such as "TYPE CLE", "CURRENT TX.", "S# 7524A63G05", "RATIO 6000:5 AMPS", "60 HZ", "NSV 0.6 KV", "BIL 10 KV", and "ANSI ACC. CL. METERING 0.3 B0.1 THRU B1.8". It also indicates "Made in U.S.A." and the manufacturer "ABB Power T&D Company Inc."
3 സുരക്ഷാ വിവരങ്ങൾ
WARNING: Electrical shock hazard. Installation and maintenance should only be performed by qualified personnel.
- Always de-energize the primary circuit before installing or servicing the current transformer.
- Never open the secondary circuit of an energized current transformer. This can lead to dangerously high voltages and potential injury or equipment damage.
- എല്ലാ കണക്ഷനുകളും സുരക്ഷിതവും ശരിയായി ഇൻസുലേറ്റ് ചെയ്തതുമാണെന്ന് ഉറപ്പാക്കുക.
- Verify the correct polarity before connecting the CT to metering or protection devices.
- ഇലക്ട്രിക്കൽ സംവിധാനങ്ങളുമായി പ്രവർത്തിക്കുമ്പോൾ ഉചിതമായ വ്യക്തിഗത സംരക്ഷണ ഉപകരണങ്ങൾ (പിപിഇ) ധരിക്കുക.
4. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
Installation of the ABB Type CLE Current Transformer requires adherence to local electrical codes and safety standards. It is recommended that a certified electrician or qualified technician perform the installation.
- സർക്യൂട്ട് ഡീ-എനർജൈസ് ചെയ്യുക: Ensure the primary circuit where the CT will be installed is completely de-energized and locked out according to safety protocols.
- മൗണ്ടിംഗ്: Securely mount the CT using appropriate hardware. The CT is designed to encircle the primary conductor.
- Primary Conductor: Pass the primary conductor through the center opening of the current transformer.
- Secondary Connections: Connect the secondary terminals (X1 and X2) to the metering or protection device. Observe correct polarity as indicated on the nameplate (H1-H2 for primary, X1-X2 for secondary). X1 typically corresponds to H1, and X2 to H2.
- ഗ്രൗണ്ടിംഗ്: Ensure the secondary circuit of the CT is properly grounded at one point, typically at the X2 terminal, to prevent high voltagഇ ബിൽഡപ്പ്.
- കണക്ഷനുകൾ പരിശോധിക്കുക: Double-check all wiring for correctness and tightness.
- വീണ്ടും ഊർജ്ജസ്വലമാക്കുക: Once installation is complete and verified, the primary circuit can be safely re-energized.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
The ABB Type CLE Current Transformer operates passively by inducing a proportional current in its secondary winding based on the primary current flowing through its core. Once installed, it requires no active user intervention for its primary function.
- നിരീക്ഷണം: The output of the CT (typically 5 Amps at rated primary current) is fed into a connected meter, relay, or other monitoring device. Refer to the instruction manual of the connected device for its operation.
- Load (Burden): Ensure the connected load (burden) on the secondary circuit does not exceed the CT's rated burden (e.g., B0.1 through B1.8 as indicated on the nameplate). Exceeding the burden can lead to inaccurate readings and potential damage.
- ധ്രുവത: Correct polarity is crucial for accurate directional measurements and proper operation of protective relays.
6. പരിപാലനം
The ABB Type CLE Current Transformer is designed for long-term, reliable operation with minimal maintenance. However, periodic inspections are recommended to ensure optimal performance and safety.
- വിഷ്വൽ പരിശോധന: Periodically inspect the CT for any signs of physical damage, discoloration, or loose connections.
- വൃത്തിയാക്കൽ: If necessary, gently clean the exterior of the CT with a dry, lint-free cloth. Do not use abrasive cleaners or solvents. Ensure the power is off before cleaning.
- ടെർമിനൽ പരിശോധന: Verify that all secondary terminal connections remain tight and free from corrosion. This should only be done with the primary circuit de-energized and the secondary circuit shorted or connected to a safe load.
- പരിസ്ഥിതി വ്യവസ്ഥകൾ: Ensure the operating environment remains within the specified temperature and humidity ranges to prevent premature degradation.
7. പ്രശ്നപരിഹാരം
Most issues related to current transformers stem from improper installation or external circuit problems. Always prioritize safety when troubleshooting.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| No output from CT / Incorrect readings |
|
|
| Overheating of CT |
|
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If troubleshooting steps do not resolve the issue, contact ABB technical support or a qualified service professional.
8 സ്പെസിഫിക്കേഷനുകൾ
The following specifications apply to the ABB Type CLE Current Transformer, Model 7524A63G05:
- മോഡൽ നമ്പർ: 7524A63G05
- ബ്രാൻഡ്: ABB (Asea Brown Boveri / ABB Power T&D Company Inc.)
- തരം: CLE Current Transformer
- Current Ratio: 6000:5 Amps
- ആവൃത്തി: 60 Hz
- നോമിനൽ സിസ്റ്റം വോളിയംtage (NSV): 0.6 കെ.വി
- Basic Impulse Level (BIL): 10 കെ.വി
- ANSI Accuracy Class: Metering 0.3 B0.1 THRU B1.8
- ബാഹ്യ അളവുകൾ: Approximately 12" x 13" x 3" (30.5 cm x 33 cm x 7.6 cm)
- Inside Dimensions (Window): Approximately 8" x 8" x 3" (20.3 cm x 20.3 cm x 7.6 cm)
- നിർമ്മാതാവിൻ്റെ ഭാഗം നമ്പർ: 236പി750എച്ച്07
- UPC: 782451081325
9. വാറൻ്റിയും പിന്തുണയും
For information regarding warranty coverage, technical support, or service for your ABB Type CLE Current Transformer, Model 7524A63G05, please contact ABB directly through their official website or customer service channels. Ensure you have your model number and any purchase details available when contacting support.
You can visit the official ABB webകൂടുതൽ വിവരങ്ങൾക്ക് സൈറ്റ്: www.abb.com





