Renishaw RMP60 Machine Tool Probe Kit User Manual

1. ഉൽപ്പന്നം കഴിഞ്ഞുview

The Renishaw RMP60 is a compact, high-precision spindle probe designed for machine tools. It utilizes radio signal transmission to facilitate automated part set-up and in-cycle gauging on various machining centers, including advanced 5-axis machines. Its robust design incorporates a proven kinematic mechanism for reliable performance.

പ്രധാന സവിശേഷതകളിൽ ഇവ ഉൾപ്പെടുന്നു:

• Wireless tool probe functionality.
• Secure Frequency Hopping Spread Spectrum (FHSS) technology.
• Operates on the globally recognized 2.4 GHz waveband, ensuring compliance with radio regulations in major markets.
• Offers various activation options and an adjustable trigger force for diverse applications.
• Achieves a high repeatability of 1 µm 2σ.

Figure 1.1: The Renishaw RMP60 Machine Tool Probe Kit as received in its original packaging, showing the probe, documentation, and accessories.

2 സുരക്ഷാ വിവരങ്ങൾ

WARNING: Failure to follow these safety guidelines may result in injury or damage to the equipment.

• Always adhere to standard safety guidelines applicable to machining centers.
• Keep the probe away from liquids and excessive dust to prevent damage.
• Ensure the probe is not exposed to moving parts of the machine during installation or operation, unless specifically intended for measurement.
• Before performing any servicing, maintenance, or battery replacement, always ensure the machine tool is powered off and the probe is disengaged.
• Handle the probe with care to avoid dropping or impacting it, which could affect its precision.

3. Kit Components and Probe Anatomy

The Renishaw RMP60 kit typically includes the following main components:

• Renishaw RMP60 Machine Tool Probe unit
• Required batteries (e.g., AA or similar)
• Quick start guide and application documentation
• Stylus (may be pre-installed or included separately)

Figure 3.1: Contents of the RMP60 kit, showing the probe unit and two AA batteries within the custom-fit packaging.

The RMP60 probe itself is a precision instrument with several key external features:

ചിത്രം 3.2: വിശദമായി view of the RMP60 probe, highlighting the Renishaw branding, model number, and serial number.

ചിത്രം 3.3: സൈഡ് പ്രോfile of the RMP60 probe, showing its cylindrical form and connection points.

ചിത്രം 3.4: മുകളിൽ view of the RMP60 probe, showing the stylus mounting interface.

ചിത്രം 3.5: താഴെ view of the RMP60 probe, showing the base and potential battery access point.

4. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും

4.1 ബാറ്ററി ഇൻസ്റ്റാളേഷൻ

1. Locate the battery compartment on the RMP60 probe. Refer to the quick start guide for specific instructions on accessing the compartment.
2. Insert the specified batteries (e.g., AA batteries) into the compartment, ensuring correct polarity (+/-).
3. ബാറ്ററി കമ്പാർട്ട്മെന്റ് കവർ സുരക്ഷിതമായി അടയ്‌ക്കുക.

Figure 4.1: The RMP60 probe alongside its quick start guide and the included batteries, ready for installation.

4.2 Mounting the Probe

The RMP60 probe is designed for spindle mounting. Consult your machine tool's documentation and the Renishaw application guide for detailed mounting procedures. Ensure the probe is securely seated and aligned according to manufacturer specifications to maintain measurement accuracy.

4.3 സിസ്റ്റം ഇന്റഗ്രേഷൻ

The RMP60 communicates wirelessly with a Renishaw receiver unit (sold separately or as part of a complete system). Refer to the specific receiver unit's manual for pairing and integration instructions. The probe operates on a 2.4 GHz frequency band, utilizing FHSS for reliable communication.

5. ഓപ്പറേഷൻ

The RMP60 probe enables automated measurement cycles on CNC machine tools. Its primary functions include:

• Part Set-up: Automatically establish workpiece datums and orientations.
• In-Cycle Gauging: Measure critical features during the machining process to monitor dimensions and tool wear.
• Tool Setting: Can be used in conjunction with other Renishaw systems for precise tool length and diameter measurement.

5.1 Activating the Probe

The RMP60 can be activated through various methods, depending on the machine tool and receiver configuration. Common activation methods include M-code commands from the CNC controller or manual activation via the receiver unit. Refer to your machine tool and receiver documentation for specific activation sequences.

5.2 Adjusting Trigger Force

The probe features an adjustable trigger force mechanism, allowing optimization for different measurement applications and stylus configurations. This adjustment is typically performed using a small tool on the probe body. Refer to the detailed application guide for instructions on adjusting the trigger force.

ചിത്രം 5.1: വശം view of the RMP60 probe, indicating the location for trigger force adjustment with '+' and '-' markings.

6. പരിപാലനം

6.1 വൃത്തിയാക്കൽ

Regularly clean the exterior of the probe with a soft, lint-free cloth. If necessary, use a mild, non-abrasive cleaning solution. Avoid harsh chemicals or solvents that could damage the probe's housing or seals. Ensure the stylus tip is clean and free from debris for accurate measurements.

6.2 ബാറ്ററി മാറ്റിസ്ഥാപിക്കൽ

When the probe's battery indicator signals low power, or if performance degrades, replace the batteries promptly. Always use the recommended battery type and ensure correct polarity during installation. Refer to Section 4.1 for battery installation steps.

6.3 Stylus Inspection and Replacement

Periodically inspect the stylus for wear, damage, or contamination. A damaged stylus can lead to inaccurate measurements. Replace the stylus if any issues are detected. Use only genuine Renishaw replacement styli to ensure compatibility and maintain probe accuracy.

7. പ്രശ്‌നപരിഹാരം

This section provides solutions to common issues encountered with the RMP60 probe.

For further assistance, refer to the detailed Renishaw RMP60 application guide or contact Renishaw technical support.

8 സാങ്കേതിക സവിശേഷതകൾ

Figure 8.1: Regulatory markings and model identification on the RMP60 probe, including FCC ID, IC, and CNC ID.

9. വാറൻ്റിയും പിന്തുണയും

9.1 ഉൽപ്പന്ന വാറന്റി

The Renishaw RMP60 Machine Tool Probe Kit comes with a 1 വർഷത്തെ വാറൻ്റി വാങ്ങിയ തീയതി മുതൽ. സാധാരണ ഉപയോഗത്തിലുള്ള മെറ്റീരിയലുകളിലെയും ജോലികളിലെയും വൈകല്യങ്ങൾ ഈ വാറന്റി ഉൾക്കൊള്ളുന്നു. വാറന്റി ക്ലെയിമുകൾക്കായി നിങ്ങളുടെ വാങ്ങിയതിന്റെ തെളിവ് സൂക്ഷിക്കുക.

For detailed warranty terms and conditions, refer to the official Renishaw documentation included with your product or visit the official Renishaw webസൈറ്റ്.

9.2 സാങ്കേതിക പിന്തുണ

For technical assistance, troubleshooting beyond this manual, or to inquire about service and repairs, please contact Renishaw customer support. Contact information can typically be found on the official Renishaw webസൈറ്റ് അല്ലെങ്കിൽ നിങ്ങളുടെ ഉൽപ്പന്നത്തിനൊപ്പം നൽകിയിരിക്കുന്ന ഡോക്യുമെന്റേഷനിൽ.

When contacting support, please have your product model (RMP60) and serial number (found on the probe, e.g., 2XK A22) readily available.