CEM DT-156 Paint Coating Thickness Tester User Manual

1. ആമുഖം

The CEM DT-156 Paint Coating Thickness Tester is a professional gauge designed for non-destructive, fast, and highly accurate measurement of coating thickness. It is suitable for various applications in corrosion protection, including manufacturing, automotive, shipbuilding, and aircraft industries. This device operates on both magnetic induction and eddy current principles, utilizing a single probe for both ferrous and non-ferrous metal substrates.

പ്രധാന സവിശേഷതകൾ:

• Two measuring modes: തുടർച്ചയായി ഒപ്പം സിംഗിൾ.
• രണ്ട് പ്രവർത്തന രീതികൾ: നേരിട്ട് ഒപ്പം ഗ്രൂപ്പ്.
• Blue backlight display for enhanced visibility.
• One-point and two-point calibration.
• Zero calibration function.
• 400 memory readings (80 Direct, 320 Group).
• Data deletion functions.
• High alarm and error indication.
• V-Groove on probe for small cylindrical parts.
• Disable Auto-Power-Off function via MENU setting.
• USB interface for PC software compatibility (Windows 98/2000/XP/Vista/Win7).
• Conforms to industrial standards: GB/T 4956-1985, GB/T 4957-1985, JB/T 8393-1996, JJG 889-95, JJG 818-9.

2. പാക്കേജ് ഉള്ളടക്കം

താഴെ കൊടുത്തിരിക്കുന്ന എല്ലാ ഇനങ്ങളും നിങ്ങളുടെ പാക്കേജിൽ ഉണ്ടെന്ന് ഉറപ്പാക്കുക:

• 1 x CEM DT-156 Paint Coating Thickness Tester
• 5 x Calibration Foils
• 1 x Iron Substrate
• 1 x Aluminum Substrate
• 1 x പ്രൊട്ടക്റ്റീവ് കാരിയിംഗ് കേസ്
• 1 x USB കേബിൾ
• 1 x CD Software
• 2 x 1.5V AAA ബാറ്ററികൾ
• 1 x English Instruction Manual (this document)

Figure 2.1: Contents of the CEM DT-156 package, including the tester, calibration foils, substrates, USB cable, and protective carrying case.

3. സജ്ജീകരണം

3.1 ബാറ്ററി ഇൻസ്റ്റാളേഷൻ

1. Locate the battery compartment on the back of the DT-156 tester.
2. ബാറ്ററി കവർ തുറക്കുക.
3. ശരിയായ പോളാരിറ്റി (+/-) ഉറപ്പാക്കിക്കൊണ്ട് രണ്ട് 1.5V AAA ബാറ്ററികൾ ഇടുക.
4. ബാറ്ററി കവർ സുരക്ഷിതമായി അടയ്ക്കുക.

3.2 പ്രാരംഭ പവർ ഓൺ

അമർത്തുക ശക്തി button to turn on the device. The display will illuminate, and the device will perform a self-test before entering measurement mode.

4 ഓപ്പറേറ്റിംഗ് മോഡുകൾ

The DT-156 offers various modes to suit different measurement needs.

4.1 Measuring Modes: CONTINUOUS and SINGLE

• തുടർച്ചയായ മോഡ്: Ideal for scanning larger areas. The device continuously takes readings as the probe is moved across the surface.
• സിംഗിൾ മോഡ്: For individual, precise measurements. The device takes one reading each time the probe is applied to the surface.

4.2 Operating/Working Modes: Direct and GROUP

• നേരിട്ടുള്ള മോഡ്: Recommended for simple, quick, and occasional measurements. This mode holds up to 80 current readings and 5 statistical values (AVG, MAX, MIN, S.DEV, Number of readings). Readings in Direct Mode cannot be saved permanently.
• GROUP Mode: Allows for measurement and storage of readings in memory groups. The device supports 4 memory groups, with 80 saved readings for each group, totaling 320 group readings. This mode is suitable for organized data collection and analysis.

Use the MENU settings to switch between these operating modes.

5. കാലിബ്രേഷൻ

Accurate calibration is crucial for precise measurements. The DT-156 supports several calibration methods.

5.1 സീറോ കാലിബ്രേഷൻ

Zero calibration establishes a baseline for measurements. Place the probe directly onto the bare metal substrate (iron or aluminum, depending on the material to be measured) without any coating. Follow the on-screen instructions to perform zero calibration.

5.2 One-Point and Two-Point Calibration

These calibrations use the provided calibration foils to ensure accuracy across a range of thicknesses. They can be performed independently for each working mode (Direct or Group).

1. Select the desired calibration option from the MENU.
2. Place a calibration foil of known thickness onto the appropriate substrate.
3. Apply the probe to the center of the foil.
4. Follow the on-screen prompts to complete the calibration. For two-point calibration, you will repeat this process with a second foil of a different thickness.

Figure 5.1: The CEM DT-156 tester, calibration foils, and substrates neatly organized within the protective carrying case, ready for use and calibration.

6. മെഷർമെൻ്റ് ഓപ്പറേഷൻ

6.1 ഒരു അളവ് എടുക്കുന്നു

1. Ensure the device is calibrated for the material you are measuring.
2. Select the desired measuring mode (CONTINUOUS or SINGLE) and operating mode (Direct or GROUP).
3. Place the probe gently and perpendicularly onto the coated surface.
4. ഡിസ്പ്ലേയിൽ വായന സ്ഥിരത കൈവരിക്കുന്നതിനായി കാത്തിരിക്കുക.
5. For SINGLE mode, lift the probe and reapply for the next measurement. For CONTINUOUS mode, slide the probe across the surface.

6.2 V-Groove on Probe

The probe features a V-Groove design, which is particularly useful for taking stable and accurate measurements on small cylindrical parts or curved surfaces. Position the V-Groove along the curve of the object for optimal contact.

7. ഡാറ്റ മാനേജ്മെൻ്റ്

7.1 മെമ്മറി സ്റ്റോറേജ്

• നേരിട്ടുള്ള മോഡ്: Stores up to 80 current readings and 5 statistical values (AVG, MAX, MIN, S.DEV, Number of readings). These readings are temporary and not saved upon power off.
• GROUP Mode: Provides 4 memory groups, each capable of storing 80 readings, for a total of 320 permanent readings. These readings are retained even after the device is powered off.

7.2 Data Deletion Functions

The device offers several options for managing stored data:

• Delete current data or the last reading.
• Delete all data and statistics for the current working mode.
• Delete group data, including high and low alarm set values and 1 & 2 point calibrations for a specific group.

7.3 PC Software and USB Interface

The DT-156 includes a USB interface and accompanying CD software for data transfer and analysis on a PC. The software is compatible with Windows 98/2000/XP/Vista/Win7 operating systems. Connect the device to your computer using the provided USB cable and install the software from the CD to access stored data and generate reports.

8. ഡിസ്പ്ലേയും സൂചകങ്ങളും

• Blue Backlight Display: Enhances readability in various lighting conditions.
• High Alarm and Error Indication: The device will display alerts for readings exceeding set high alarm limits or for operational errors. Refer to the full manual for specific error codes and their meanings.
• Statistics Display: In both Direct and GROUP modes, the display can show statistical values including Average (AVG), Maximum (MAX), Minimum (MIN), Standard Deviation (S.DEV), and the total Number of readings.

9. പരിപാലനം

9.1 വൃത്തിയാക്കൽ

Wipe the device and probe with a soft, dry cloth. Do not use abrasive cleaners or solvents, as these can damage the casing or display. Ensure the probe tip is clean and free of debris for accurate measurements.

9.2 ബാറ്ററി മാറ്റിസ്ഥാപിക്കൽ

When the low battery indicator appears on the display, replace both AAA batteries as described in Section 3.1. Remove batteries if the device will not be used for an extended period to prevent leakage.

9.3 സംഭരണം

Store the DT-156 in its protective carrying case in a cool, dry environment, away from direct sunlight and extreme temperatures. This helps protect the device from physical damage and environmental factors.

10. പ്രശ്‌നപരിഹാരം

11 സ്പെസിഫിക്കേഷനുകൾ

• അളക്കൽ ശ്രേണി: 0-1250um (0-49.2 mils)
• പ്രവർത്തന തത്വം: Magnetic Induction (Ferrous) & Eddy Current (Non-Ferrous)
• മെമ്മറി: 400 readings (80 Direct, 320 Group)
• ഡിസ്പ്ലേ: നീല ബാക്ക്‌ലൈറ്റുള്ള എൽസിഡി
• ഇൻ്റർഫേസ്: പിസി കണക്ഷനുള്ള യുഎസ്ബി
• വൈദ്യുതി വിതരണം: 2 x 1.5V AAA ബാറ്ററികൾ
• അളവുകൾ: ഏകദേശം 4.33 x 0.91 x 1.97 ഇഞ്ച് (110 x 23 x 50 മിമി)
• ഭാരം: Approximately 3.52 ounces (100g) (without batteries)
• മാനദണ്ഡങ്ങൾ: GB/T 4956-1985, GB/T 4957-1985, JB/T 8393-1996, JJG 889-95, JJG 818-9

12. വാറൻ്റിയും പിന്തുണയും

For warranty information, technical support, or service inquiries, please refer to the warranty card included with your product or contact CEM customer service directly. Contact details can typically be found on the manufacturer's official webസൈറ്റ് അല്ലെങ്കിൽ ഉൽപ്പന്ന പാക്കേജിംഗിൽ.