1. ആമുഖം
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Yato YT-36171 Pneumatic Riveter. Please read this manual thoroughly before using the tool to ensure proper function and to prevent injury or damage.
The Yato YT-36171 is a professional-grade pneumatic riveting tool designed for installing pop rivets made of aluminum, copper, and steel. Its robust construction and ergonomic design ensure reliable performance in various applications.
2 സുരക്ഷാ വിവരങ്ങൾ
മുന്നറിയിപ്പ്: ഈ സുരക്ഷാ നിർദ്ദേശങ്ങൾ പാലിക്കുന്നതിൽ പരാജയപ്പെടുന്നത് ഗുരുതരമായ പരിക്കോ സ്വത്ത് നാശമോ ഉണ്ടാക്കിയേക്കാം.
- Always wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and gloves, when operating the riveter.
- Ensure the air supply is disconnected before performing any maintenance, changing nozzles, or when the tool is not in use.
- Do not exceed the maximum operating pressure of 7 bar (100 PSI).
- Keep hands and body parts clear of the working area and the rivet setting mechanism during operation.
- Use only clean, dry compressed air. Moisture in the air supply can damage the tool.
- Regularly inspect the tool for damage or wear. Do not use a damaged tool.
- ജോലിസ്ഥലം വൃത്തിയുള്ളതും നല്ല വെളിച്ചമുള്ളതുമായി സൂക്ഷിക്കുക.
- Do not modify the tool in any way. Use only genuine Yato replacement parts.
- വർക്ക്പീസ് സുരക്ഷിതമാണെന്ന് ഉറപ്പാക്കുകamped before riveting.
3. പാക്കേജ് ഉള്ളടക്കം
Carefully unpack the Yato YT-36171 Pneumatic Riveter and verify that all items are present and undamaged. If any items are missing or damaged, contact your supplier immediately.
- Yato YT-36171 Pneumatic Riveter
- 4 Rivet Nozzles (for various rivet diameters)
- 1 Set of Spare Jaws (3 pieces)
- ഉപയോക്തൃ മാനുവൽ (ഈ പ്രമാണം)
Image 1: Included accessories, showing various rivet nozzles and a diagram of the tool's specifications.
4. സജ്ജീകരണ ഗൈഡ്
4.1 വായു വിതരണവുമായി ബന്ധിപ്പിക്കുന്നു
- Ensure your air compressor is capable of providing the required air pressure (5-7 bar) and air flow (54 l/min).
- Connect a suitable air hose (not included) to the riveter's 1/4" air inlet. The inlet features a 360° swivel for flexible use.
- It is recommended to use an in-line air filter/lubricator to ensure clean, lubricated air supply, which prolongs tool life.
- Set the air compressor pressure regulator to the recommended operating pressure (typically 6.2 bar).
4.2 Installing Rivet Nozzle
- ഉപകരണത്തിൽ നിന്ന് വായു വിതരണം വിച്ഛേദിക്കുക.
- Select the appropriate rivet nozzle that matches the diameter of the rivet you intend to use. The tool supports rivet diameters of 2.4mm, 3.2mm, 4.0mm, 4.8mm, and 5.0mm.
- Unscrew the currently installed nozzle (if any) from the front of the tool.
- Screw the selected nozzle firmly into place. Do not overtighten.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
5.1 Rivet Selection
The Yato YT-36171 is suitable for:
- Aluminum and Copper Pop Rivets: Diameters 2.4mm, 3.2mm, 4.0mm, 4.8mm, 5.0mm.
- Steel Rivets: Maximum diameter 3.2mm is recommended.
Always ensure the rivet diameter matches the installed nozzle and the material thickness of your workpiece.
5.2 Riveting Procedure
- Connect the air supply to the riveter.
- Insert the rivet mandrel (the pin) into the selected nozzle until it seats firmly.
- Place the rivet body into the pre-drilled hole in your workpiece. Ensure the rivet head is flush against the material.
- Press the riveter firmly against the workpiece, ensuring the nozzle is perpendicular to the surface.
- Squeeze the trigger to activate the tool. The tool will pull the rivet mandrel, forming the rivet head on the blind side of the workpiece.
- Continue holding the trigger until the mandrel snaps off. The spent mandrel will be ejected from the rear of the tool into the collection container.
- Release the trigger and remove the tool from the newly set rivet.
- Periodically empty the spent mandrel collection container.
Image 2: The Yato YT-36171 Pneumatic Riveter, ready for use.
6. പരിപാലനവും പരിചരണവും
Regular maintenance ensures the longevity and optimal performance of your pneumatic riveter.
6.1 പൊതുവായ ശുചീകരണം
- ഓരോ ഉപയോഗത്തിനു ശേഷവും, പൊടിയോ അവശിഷ്ടങ്ങളോ നീക്കം ചെയ്യുന്നതിനായി വൃത്തിയുള്ളതും ഉണങ്ങിയതുമായ തുണി ഉപയോഗിച്ച് ഉപകരണം തുടയ്ക്കുക.
- Ensure the spent mandrel collection container is emptied regularly.
- Keep the air inlet free from obstructions.
6.2 ലൂബ്രിക്കേഷൻ
If not using an in-line lubricator, add a few drops of pneumatic tool oil into the air inlet before each use or after every hour of continuous operation. This lubricates internal components and prevents corrosion.
6.3 Nozzle and Jaw Replacement
Over time, the jaws inside the tool that grip the rivet mandrel may wear out, leading to inconsistent riveting or mandrels not breaking cleanly. The nozzles can also wear or become damaged.
- എയർ സപ്ലൈ വിച്ഛേദിക്കുക.
- Unscrew the front casing of the tool to access the jaw assembly.
- Carefully remove the old jaws and replace them with the new set (3 pieces). Ensure they are correctly oriented.
- Reassemble the front casing and screw on the desired rivet nozzle.
- Test the tool with a scrap rivet before resuming work.
Image 3: Illustration of spare jaws for the pneumatic riveter, typically replaced as a set of three.
7. ട്രബിൾഷൂട്ടിംഗ് ഗൈഡ്
This section addresses common issues you might encounter with your Yato YT-36171 Pneumatic Riveter.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| Rivet mandrel does not break off. |
|
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| Air leaks from the tool. |
|
|
| Tool operates slowly or weakly. |
|
|
| Mandrels not ejecting. |
|
|
8 സാങ്കേതിക സവിശേഷതകൾ
| പരാമീറ്റർ | മൂല്യം |
|---|---|
| മോഡൽ നമ്പർ | YT-36171 |
| ബ്രാൻഡ് | യാറ്റോ |
| പവർ തരം | Pneumatic (Compressed Air) |
| Rivet Diameters (Aluminum/Copper) | 2.4 എംഎം, 3.2 എംഎം, 4.0 എംഎം, 4.8 എംഎം, 5.0 എംഎം |
| Rivet Diameter (Steel, recommended max) | 3.2 മി.മീ |
| Max Mandrel Diameter | ഏകദേശം 2.7 മി.മീ |
| Max Pulling Force | 1060 kg (10,400 Newton) |
| Max Piston Stroke | 18 മി.മീ |
| പ്രവർത്തന സമ്മർദ്ദ ശ്രേണി | 5 - 7 bar (72.5 - 101.5 PSI) |
| ശുപാർശ ചെയ്യുന്ന ഓപ്പറേറ്റിംഗ് മർദ്ദം | 6.2 ബാർ (90 PSI) |
| Air Consumption (at 6.2 bar) | 54 l/min |
| എയർ ഇൻലെറ്റ് കണക്ഷൻ | 1/4" (with 360° swivel) |
| ഉൽപ്പന്ന അളവുകൾ (L x W x H) | 18.2 x 8 x 27.5 സെ.മീ |
| ഭാരം | 1.35 kg (Tool only) / 1.7 kg (Packaged) |
Image 4: Diagram illustrating key technical specifications such as pulling force, stroke, air pressure, and rivet sizes.
9. വാറണ്ടിയും ഉപഭോക്തൃ പിന്തുണയും
Yato products are manufactured to high-quality standards and are backed by a manufacturer's warranty against defects in materials and workmanship. Please refer to the warranty card included with your purchase or visit the official Yato webവിശദമായ വാറന്റി നിബന്ധനകൾക്കും വ്യവസ്ഥകൾക്കും സൈറ്റ്.
For technical assistance, spare parts, or warranty claims, please contact your authorized Yato dealer or customer service representative. Ensure you have your product model number (YT-36171) and proof of purchase available when contacting support.
ബന്ധപ്പെടാനുള്ള വിവരങ്ങൾ:
Yato Customer Service
[Insert Yato's official website or regional contact details here, if available and appropriate]
[ഉദാample: www.yato.com]
