സിപ്പർ ZI-GRM1100 റോട്ടറി പൗൾട്രി പ്ലക്കർ ഇൻസ്ട്രക്ഷൻ മാനുവൽ

1. ആമുഖം

This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your Zipper ZI-GRM1100 Rotary Poultry Plucker. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent injury or damage.

The Zipper ZI-GRM1100 is designed for rapid and efficient feather removal from poultry. It features a powerful motor, durable stainless steel construction, and 110 interchangeable rubber fingers for effective plucking. This machine significantly reduces the time and effort required for poultry processing compared to manual methods. It can pluck up to two birds simultaneously in approximately 15 seconds, after proper scalding at around 55°C. The integrated water inlet allows for continuous rinsing, and its transport wheels ensure easy mobility. The asynchronous motor is powerful, silent, and maintenance-free.

2. സുരക്ഷാ നിർദ്ദേശങ്ങൾ

WARNING: Failure to follow these safety instructions may result in serious injury or damage to the equipment.

2.1 പൊതു സുരക്ഷ

• Always read and understand the entire instruction manual before operating the machine.
• പ്രവർത്തന സമയത്ത് കുട്ടികളെയും അനധികൃത വ്യക്തികളെയും മെഷീനിൽ നിന്ന് അകറ്റി നിർത്തുക.
• Operate the machine on a stable, level, and non-slip surface to prevent tipping.
• ജോലിസ്ഥലത്ത് മതിയായ വെളിച്ചം ഉറപ്പാക്കുക.
• ഏതെങ്കിലും ഭാഗങ്ങൾക്ക് കേടുപാടുകൾ സംഭവിച്ചാലോ നഷ്ടപ്പെട്ടാലോ മെഷീൻ പ്രവർത്തിപ്പിക്കരുത്.
• കയ്യുറകൾ, കണ്ണ് സംരക്ഷണം എന്നിവയുൾപ്പെടെ ഉചിതമായ വ്യക്തിഗത സംരക്ഷണ ഉപകരണങ്ങൾ (പിപിഇ) ധരിക്കുക.

2.2 ഇലക്ട്രിക്കൽ സുരക്ഷ

• Connect the machine only to a properly grounded electrical outlet with the correct voltage (230 V, 50 Hz).
• Never operate the machine in wet conditions or with wet hands.
• Ensure the power cord is not damaged, pinched, or exposed to sharp edges or heat.
• Always disconnect the power supply before performing any maintenance, cleaning, or when the machine is not in use.
• Do not use extension cords unless absolutely necessary, and ensure they are rated for the machine's power requirements and are properly grounded.

2.3 പ്രവർത്തന സുരക്ഷ

• Keep hands, hair, loose clothing, and jewelry away from all moving parts, especially the plucking fingers, during operation.
• Ensure poultry is properly scalded at approximately 55°C before plucking to achieve optimal results and prevent skin damage.
• Do not overload the machine; it is designed to pluck up to two birds simultaneously.
• Use the water inlet connection to continuously rinse feathers and debris during operation, keeping both hands free for handling poultry.
• Never attempt to clear jams or remove poultry while the machine is running. Always turn off and unplug the machine first.

3. ഉൽപ്പന്നം കഴിഞ്ഞുview

The Zipper ZI-GRM1100 Rotary Poultry Plucker is a robust and efficient tool for poultry processing. Key components and features include:

• സ്റ്റെയിൻലെസ്സ് സ്റ്റീൽ ഡ്രം: Durable and hygienic, meeting food quality standards.
• 110 Interchangeable Rubber Fingers: Designed for effective and gentle feather removal.
• Powerful Asynchronous Motor: 1100 W, 230 V, 50 Hz, providing 300 rpm rotation speed. Silent and maintenance-free.
• Integrated Water Inlet: Allows for continuous rinsing during operation, improving efficiency and cleanliness.
• ഗതാഗത ചക്രങ്ങൾ: Two wheels for easy maneuverability and transport.
• ഉറപ്പുള്ള ഫ്രെയിം: പ്രവർത്തന സമയത്ത് സ്ഥിരത നൽകുന്നു.

ചിത്രം 3.1: മൊത്തത്തിൽ view of the Zipper ZI-GRM1100 Rotary Poultry Plucker. This image shows the stainless steel drum, the motor housing, the support frame, and the transport wheels, providing a complete perspective of the machine's design.

ചിത്രം 3.2: ക്ലോസ് അപ്പ് view of the water inlet connection. This brass fitting allows for a hose to be attached, providing a continuous water supply to rinse feathers during the plucking process, enhancing efficiency and hygiene.

ചിത്രം 3.3: ടോപ്പ് ഡൗൺ view of the plucking drum interior, showing the arrangement of the 110 interchangeable rubber fingers. These fingers are crucial for gently yet effectively removing feathers from poultry.

4. സജ്ജീകരണം

4.1 അൺപാക്കിംഗും പരിശോധനയും

• പാക്കേജിംഗിൽ നിന്ന് എല്ലാ ഘടകങ്ങളും ശ്രദ്ധാപൂർവ്വം നീക്കം ചെയ്യുക.
• Inspect the machine for any signs of shipping damage. If damage is found, do not operate the machine and contact your supplier immediately.
• ലിസ്റ്റുചെയ്തിരിക്കുന്ന എല്ലാ ഘടകങ്ങളും ഉണ്ടെന്ന് ഉറപ്പാക്കുക.

4.2 അസംബ്ലി (ആവശ്യമെങ്കിൽ)

The Zipper ZI-GRM1100 typically requires minimal assembly, primarily attaching the support legs and wheels. Follow these general steps:

1. Attach the support legs to the main body of the plucker using the provided hardware. Ensure all bolts are securely tightened.
2. Mount the transport wheels onto the designated axles on the support frame.
3. Verify that the machine is stable and all connections are secure before proceeding.

4.3 Placement and Connections

• Place the plucker on a firm, level surface in an area with good drainage, as water will be used during operation.
• Ensure the location is near a suitable electrical outlet (230 V, 50 Hz) and a water source.
• Connect a standard garden hose to the water inlet connection on the side of the drum. Ensure the connection is tight to prevent leaks.
• ഗ്രൗണ്ടഡ് ഇലക്ട്രിക്കൽ ഔട്ട്ലെറ്റിലേക്ക് പവർ കോർഡ് പ്ലഗ് ചെയ്യുക.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

Follow these steps for safe and effective poultry plucking:

1. Poultry Preparation: Ensure the poultry has been properly scalded. The recommended water temperature for scalding is approximately 55°C (130°F). Proper scalding loosens the feathers, making them easier to remove.
2. Load Poultry: With the machine turned OFF and UNPLUGGED, carefully place up to two scalded birds into the plucking drum.
3. ജലപ്രവാഹം ആരംഭിക്കുക: Turn on the water supply to the plucker. A continuous flow of water helps to rinse away feathers and debris during operation.
4. മെഷീൻ ആരംഭിക്കുക: Plug in the machine and turn on the power switch. The drum will begin to rotate, and the rubber fingers will start plucking the feathers.
5. Plucking Process: The plucking process is typically very fast, often completed within 15 seconds for properly scalded birds. Observe the poultry to determine when most feathers have been removed.
6. മെഷീൻ നിർത്തുക: Once plucking is complete, turn off the power switch and unplug the machine. Turn off the water supply.
7. Remove Poultry: Carefully remove the plucked poultry from the drum.
8. Inspect and Finish: Inspect the poultry for any remaining feathers and remove them manually if necessary.

കുറിപ്പ്: Over-plucking can damage the skin. Monitor the process closely to achieve optimal results.

6. പരിപാലനം

Regular maintenance ensures the longevity and optimal performance of your Zipper ZI-GRM1100 plucker.

6.1 വൃത്തിയാക്കൽ

• ഓരോ ഉപയോഗത്തിനും ശേഷം: Immediately after each plucking session, disconnect the power and thoroughly rinse the inside and outside of the drum with water to remove all feathers and debris. The stainless steel drum is designed for easy cleaning.
• Use a brush if necessary to dislodge stubborn debris from around the rubber fingers.
• Ensure all water drains completely from the machine to prevent stagദേശീയതയും ബാക്ടീരിയ വളർച്ചയും.
• പരസ്യം ഉപയോഗിച്ച് ബാഹ്യ പ്രതലങ്ങൾ തുടയ്ക്കുകamp തുണി.

6.2 പരിശോധന

• Rubber Fingers: Periodically inspect the rubber plucking fingers for signs of wear, cracking, or damage. Worn fingers can reduce plucking efficiency. Replace any damaged fingers promptly.
• ഇലക്ട്രിക്കൽ കോർഡ്: Check the power cord for any cuts, fraying, or damage. Do not use the machine if the cord is compromised.
• മോട്ടോർ: The asynchronous motor is designed to be maintenance-free. Do not attempt to open or service the motor yourself.

6.3 സംഭരണം

• Store the plucker in a clean, dry place, protected from extreme temperatures and direct sunlight.
• Ensure the machine is completely dry before storing to prevent corrosion.

7. പ്രശ്‌നപരിഹാരം

This section addresses common issues you might encounter with your Zipper ZI-GRM1100 plucker.

For problems not listed here or if solutions do not resolve the issue, please contact your dealer or a qualified service technician.

8 സ്പെസിഫിക്കേഷനുകൾ

9. വാറൻ്റിയും പിന്തുണയും

9.1 വാറൻ്റി വിവരങ്ങൾ

The Zipper ZI-GRM1100 Rotary Poultry Plucker comes with a 2 വർഷത്തെ വാറൻ്റി from the date of purchase. This warranty covers manufacturing defects and material faults under normal use. Please note that the warranty does not cover wear parts, such as the rubber plucking fingers, which are subject to normal wear and tear during operation.

To make a warranty claim, please retain your proof of purchase and contact your retailer or the authorized Zipper service center.

9.2 ഉപഭോക്തൃ പിന്തുണ

For technical assistance, spare parts, or further inquiries, please contact your authorized Zipper dealer or visit the official Zipper webപിന്തുണാ ഉറവിടങ്ങൾക്കായുള്ള സൈറ്റ്.

When contacting support, please have your model number (ZI-GRM1100) and purchase date available.