1. ആമുഖം
This manual provides essential information for the proper installation, operation, and maintenance of the PPE Wash Up Blade, Model K-5866. This blade is specifically designed for use with Komori Lithrone 28 and Sprint 28 offset printing presses. Adhering to these instructions will ensure optimal performance and longevity of the product.
2. ഉൽപ്പന്ന വിവരണം
The PPE Wash Up Blade is a critical component for maintaining the cleanliness of ink rollers in offset printing presses. It is engineered to effectively remove residual ink during the wash-up cycle, ensuring consistent print quality and extending the life of the press components.
- നീളം: 765 മി.മീ
- ദ്വാരങ്ങൾ: 11 precision-drilled holes for secure mounting.
- അനുയോജ്യത: Specifically designed for Komori Lithrone 28 and Komori Sprint 28 offset presses.
- പ്രവർത്തനം: Essential for efficient ink wash-up operations.
Image 1: The PPE Wash Up Blade, featuring its black body and 11 mounting holes along its length. This blade is used for cleaning ink rollers in Komori offset printing presses.
3. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
Proper installation is crucial for the blade's performance and safety. Always refer to your Komori Lithrone 28 or Sprint 28 press's official service manual for detailed, press-specific installation procedures.
- സുരക്ഷ ആദ്യം: Ensure the printing press is powered off and locked out according to standard safety protocols before beginning any maintenance or installation.
- പഴയ ബ്ലേഡ് നീക്കം ചെയ്യുക: Carefully unfasten and remove the existing wash-up blade from its housing. Note its orientation for correct installation of the new blade.
- വൃത്തിയുള്ള ഭവനം: Thoroughly clean the blade housing area to remove any ink residue or debris. This ensures a proper fit and prevents premature wear.
- പുതിയ ബ്ലേഡ് ഇൻസ്റ്റാൾ ചെയ്യുക: Position the new PPE Wash Up Blade (K-5866) into the housing, aligning the 11 holes with the mounting points.
- സുരക്ഷിത ഫാസ്റ്റനറുകൾ: Secure the blade using the appropriate fasteners, ensuring it is firmly seated but not overtightened. Refer to your press manual for torque specifications.
- പരിശോധിക്കുക: Visually inspect the installed blade to confirm it is correctly aligned and free from any obstructions.
4. പ്രവർത്തന മാർഗ്ഗനിർദ്ദേശങ്ങൾ
The wash-up blade operates as part of the automatic wash-up cycle of the printing press. No direct user operation of the blade itself is required once installed.
- Initiating Wash-Up: Activate the wash-up cycle through the press's control panel as per your Komori press operating manual.
- നിരീക്ഷണം: During the wash-up cycle, monitor the process to ensure effective ink removal.
- മഷി അനുയോജ്യത: Ensure that the wash-up solution used is compatible with the blade material and the ink type to prevent damage or inefficient cleaning.
5. പരിപാലനവും പരിചരണവും
Regular maintenance extends the life of the wash-up blade and ensures consistent performance.
- പ്രതിദിന പരിശോധന: Visually inspect the blade daily for any signs of wear, damage, or excessive ink buildup.
- വൃത്തിയാക്കൽ: While the blade is designed for self-cleaning during the wash-up cycle, occasional manual cleaning may be necessary to remove stubborn ink deposits. Use a soft cloth and a recommended press cleaning solution.
- സംഭരണം: If removing the blade for extended periods, store it flat in a clean, dry environment away from direct sunlight and extreme temperatures.
- മാറ്റിസ്ഥാപിക്കൽ: Replace the blade if it shows signs of significant wear, cracking, or if it no longer effectively removes ink, as this can impact print quality and potentially damage rollers.
6. പ്രശ്നപരിഹാരം
This section addresses common issues related to wash-up blade performance.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| Ineffective Ink Removal | Blade wear; improper installation; incorrect wash-up solution; excessive ink buildup. | Inspect blade for wear and replace if necessary; re-install blade correctly; verify wash-up solution compatibility; manually clean blade and rollers. |
| Blade Damage/Premature Wear | Overtightening during installation; abrasive ink/debris; incompatible wash-up solution. | Ensure correct torque during installation; clean press regularly to prevent debris; use only recommended wash-up solutions. |
| Unusual Noise During Wash-Up | Loose blade; foreign object in blade area. | Check blade fasteners; inspect for and remove any foreign objects. |
If issues persist, consult a qualified printing press technician or contact PPE customer support.
7 സ്പെസിഫിക്കേഷനുകൾ
| ആട്രിബ്യൂട്ട് | വിശദാംശങ്ങൾ |
|---|---|
| മോഡൽ നമ്പർ | K-5866 (FED03005866) |
| ബ്രാൻഡ് | പിപിഇ |
| നീളം | 765 മി.മീ |
| ദ്വാരങ്ങൾ | 11 |
| നിറം | കറുപ്പ് |
| Compatible Presses | Komori Lithrone 28, Komori Sprint 28 |
| യു.പി.സി | 742833334197 |
| ASIN | B07CFKSMZP |
| ആദ്യ തീയതി ലഭ്യമാണ് | 3 ജനുവരി 2017 |
8. വാറൻ്റിയും പിന്തുണയും
For information regarding product warranty, returns, or technical support, please refer to the seller's policies or contact PPE directly. Protection plans may be available for purchase separately to extend coverage beyond the standard warranty period.
- വിൽപ്പനക്കാരൻ: Printer's Parts & Equipment USA
- തിരികെ നൽകൽ നയം: Typically 30 days for refund/replacement. Please verify with your point of purchase.
- സംരക്ഷണ പദ്ധതികൾ: Optional 3-Year or 4-Year protection plans may be available. Consult your retailer for details.
