1. ആമുഖം
The HZKS-3 Automatic Open Cup Flash Point Tester is an advanced analytical instrument designed for precise determination of the open flash point of petroleum products. Flash point is a critical safety parameter, representing the lowest temperature at which a liquid's vapors ignite in the presence of an open flame under specified test conditions. This instrument is essential for assessing the flammability hazards of various substances, crucial for transportation, storage, and operational safety management.
This tester is manufactured in accordance with international and national standards, including GB/T267-88, GB/T 3536-2008, European standards, and ASTM-D92, ensuring reliable and accurate results for a wide range of applications.
Figure 1: HZKS-3 Open Cup Flash Point Tester. This image shows the main unit with its integrated screen on the left and the open cup testing area on the right, including the igniter arm and temperature probe.
2 സുരക്ഷാ വിവരങ്ങൾ
Operating the HZKS-3 tester involves working with flammable materials and electrical components. Adherence to safety protocols is paramount to prevent accidents and ensure accurate testing. Always read and understand all safety warnings before operation.
- Ensure the instrument is placed on a stable, level surface in a well-ventilated area, away from ignition sources.
- Always wear appropriate personal protective equipment (PPE), including safety glasses and chemical-resistant gloves, when handling sampലെസ്.
- Do not operate the instrument if any part is damaged or if there are exposed wires.
- നിർദ്ദിഷ്ട വൈദ്യുതി വിതരണം മാത്രം ഉപയോഗിക്കുക, ശരിയായ ഗ്രൗണ്ടിംഗ് ഉറപ്പാക്കുക.
- Keep a fire extinguisher (suitable for chemical fires) readily available in the testing area.
- Never leave the instrument unattended during a test cycle.
- കൾ കളയുകamples and waste materials according to local environmental regulations.
3. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
Before operating the HZKS-3, ensure proper setup to guarantee accurate results and safe operation.
- അൺപാക്ക് ചെയ്യുന്നു: Carefully remove the instrument from its packaging. Inspect for any visible damage incurred during shipping. Report any damage to the supplier immediately.
- പ്ലേസ്മെൻ്റ്: Position the tester on a sturdy, flat, and vibration-free workbench. Ensure there is adequate space around the unit for ventilation and access. The testing area should be free from drafts that could affect flash point determination.
- പവർ കണക്ഷൻ: Connect the power cord to the instrument's power inlet and then to a grounded electrical outlet with the correct voltage and frequency as specified on the instrument's rating label.
- ഘടകം അസംബ്ലി:
- എസ് ഉറപ്പാക്കുകample cup is clean and properly seated in its designated position within the heating block.
- Verify that the temperature probe is correctly inserted into the sampലെ കപ്പ്.
- Confirm the igniter assembly is securely in place and aligned over the sampലെ കപ്പ്.
- പ്രാരംഭ പവർ ഓൺ: Turn on the main power switch. The instrument's display should illuminate, indicating it is ready for operation.
ചിത്രം 2: വശം view of the HZKS-3 tester. This perspective highlights the sample cup, the igniter arm mechanism, and the protective clear shield around the testing area.
4. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
The HZKS-3 Automatic Open Cup Flash Point Tester automates the flash point determination process, minimizing user intervention and ensuring high reproducibility.
- Sampതയ്യാറാക്കൽ: ഒരു പ്രതിനിധിയെ നേടുക എസ്ample of the petroleum product to be tested. Ensure the sample is free from any suspended water or foreign matter. Fill the clean sample cup to the indicated fill line.
- എസ് ലോഡ് ചെയ്യുന്നുampLe: Carefully place the filled sample cup into the heating block of the instrument. Ensure it is seated correctly.
- പാരാമീറ്റർ ക്രമീകരണം: Using the instrument's touch screen or control panel, select the desired test standard (e.g., ASTM D92) and input any required test parameters, such as expected flash point range or heating rate, if applicable.
- Starting the Test: Initiate the test cycle. The instrument will automatically begin heating the sample at a controlled rate. At specified temperature intervals, the igniter will automatically apply a test flame to the sample ഉപരിതലം.
- Flash Point Detection: The instrument continuously monitors for a flash, which is a momentary flame appearing over the surface of the sample. Once a flash is detected, the instrument records the corresponding temperature as the flash point and typically stops the test.
- Results and Reporting: The determined flash point temperature will be displayed on the screen. The instrument may also store results or allow for printing, depending on its configuration.
- Post-Test Procedure: After the test, allow the sample cup and heating block to cool down. Carefully remove the sample cup and dispose of the sample safely. Clean the sample cup and igniter assembly as per maintenance guidelines.
ചിത്രം 3: കോണാകൃതിയിലുള്ളത് view of the HZKS-3 tester. This image provides a clearer view of the instrument's overall design, including the screen interface and the open cup area with its protective cover.
5. പരിപാലനം
Regular maintenance ensures the longevity and accuracy of your HZKS-3 Open Cup Flash Point Tester.
- വൃത്തിയാക്കൽ: After each test, clean the sample cup thoroughly. Use appropriate solvents for petroleum residues. Ensure the heating block and igniter assembly are free from spills or debris.
- താപനില പരിശോധന: Periodically check the temperature probe for any signs of damage or contamination. Clean gently with a soft cloth if necessary.
- Igniter Assembly: Inspect the igniter tip for carbon buildup. Clean carefully to ensure a consistent flame during testing. Replace if worn or damaged.
- കാലിബ്രേഷൻ: It is recommended to perform periodic calibration checks using certified reference materials to verify the instrument's accuracy. Refer to the calibration section in the full technical manual for detailed procedures.
- സംഭരണം: When not in use, store the instrument in a clean, dry environment, protected from dust and extreme temperatures.
6. പ്രശ്നപരിഹാരം
നിങ്ങൾ നേരിട്ടേക്കാവുന്ന പൊതുവായ പ്രശ്നങ്ങൾക്കുള്ള പരിഹാരങ്ങൾ ഈ വിഭാഗം നൽകുന്നു. ഇവിടെ പട്ടികപ്പെടുത്തിയിട്ടില്ലാത്ത പ്രശ്നങ്ങൾക്ക്, സാങ്കേതിക പിന്തുണയുമായി ബന്ധപ്പെടുക.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| ഉപകരണം ഓണാക്കുന്നില്ല. | No power supply; loose power cord; blown fuse. | Check power connection; ensure outlet is functional; inspect fuse (if accessible and user-replaceable). |
| Inaccurate flash point readings. | മലിനമായ എസ്ample cup; faulty temperature probe; incorrect calibration. | ക്ലീൻ എസ്ample cup thoroughly; check probe connection; perform calibration check. |
| Igniter not producing flame. | Gas supply issue; clogged igniter tip; faulty igniter. | Verify gas supply (if applicable); clean igniter tip; contact service for replacement. |
| ഡിസ്പ്ലേയിൽ പിശക് സന്ദേശം. | Sensor malfunction; operational error. | Refer to the instrument's error code list in the full manual; restart the instrument; contact support if persistent. |
7 സ്പെസിഫിക്കേഷനുകൾ
Key technical specifications for the HZKS-3 Open Cup Flash Point Tester:
- മോഡൽ: HZKS-3
- നിർമ്മാതാവ്: Huazheng ഇലക്ട്രിക് മാനുഫാക്ചറിംഗ് (Baoding) Co., Ltd
- മെറ്റീരിയൽ: സ്റ്റെയിൻലെസ്സ് സ്റ്റീൽ
- ASIN: B07G736PNP
- ആദ്യം ലഭ്യമായ തീയതി: ഓഗസ്റ്റ് 5, 2018
- ബാറ്ററികൾ ഉൾപ്പെടുന്നു: ഇല്ല
- ആവശ്യമായ ബാറ്ററികൾ: ഇല്ല
- Standards Complied: GB/T267-88, GB/T 3536-2008, European standard, ASTM-D92
- Note: Detailed specifications regarding temperature range, heating rate, and detection methods are available in the comprehensive technical manual.
Figure 4: Rear-angled view of the HZKS-3 tester. This view provides a perspective of the instrument's rear and side, showing the overall compact design.
8. വാറൻ്റിയും പിന്തുണയും
For information regarding the warranty period, terms, and conditions for your HZKS-3 Open Cup Flash Point Tester, please refer to the documentation provided at the time of purchase or contact your authorized Huazheng distributor or the manufacturer directly.
For technical support, service, or spare parts, please reach out to Huazheng Electric Manufacturing(Baoding) Co.,Ltd or your local service representative. Provide your instrument's model number (HZKS-3) and serial number (if applicable) when requesting support.
