1. ആമുഖം
This manual provides essential information for the installation, operation, and maintenance of your HALLOMOTOR E-Bike Conversion Kit. This kit is designed to transform a standard bicycle into an electric bicycle, offering enhanced power and functionality. Please read this manual thoroughly before installation and use to ensure proper function and safety.
ചിത്രം 1.1: കഴിഞ്ഞുview of the HALLOMOTOR E-Bike Conversion Kit, showing the motor wheel, controller, display, brakes, throttle, and alarm system.
2. സുരക്ഷാ മാർഗ്ഗനിർദ്ദേശങ്ങൾ
Your safety is paramount. Adhere to all local traffic laws and regulations when operating an e-bike. Failure to follow these guidelines may result in serious injury or property damage.
- ഹെൽമെറ്റ് ഉപയോഗം: Always wear a certified helmet when riding your e-bike.
- യാത്രയ്ക്ക് മുമ്പുള്ള പരിശോധന: Before each ride, inspect brakes, tires, and all electrical connections. Ensure all components are securely fastened.
- കാലാവസ്ഥാ സാഹചര്യങ്ങൾ: Exercise caution when riding in wet or adverse weather conditions. The hydraulic disc brakes provide strong stopping power, but wet roads can reduce traction.
- ബാറ്ററി സുരക്ഷ: The battery is not included with this kit. Use only compatible batteries (48V, 60V, or 72V) and follow the battery manufacturer's safety instructions for charging and handling.
- ഇലക്ട്രിക്കൽ കണക്ഷനുകൾ: Ensure all electrical connections are secure and waterproofed where necessary. Avoid exposing connectors to water or moisture.
- കുട്ടികൾ: This kit is not intended for use by children without adult supervision.
- ഭാര പരിധി: Do not exceed the maximum weight capacity of your bicycle.
3. പാക്കേജ് ഉള്ളടക്കം
Verify that all items listed below are present in your package. If any items are missing or damaged, contact your vendor immediately.
- QS/RISUNMOTOR 24-inch Brushless Gearless Hub Motor Rear Wheel (Single Speed Freewheel, includes tire and tube) - 1 Piece
- 100A Intelligent Programmable Sine-Wave Controller (48V 3300W / 60V 4200W / 72V 5000W compatible) - 1 Piece
- Full Color TFT RSM-750c Display (36V, 48V, 60V, 72V universal) - 1 Piece
- D700 Hydraulic Disc Brake (with power cut-off function) - 1 Piece
- Twist Throttle Drive - 1 Piece
- Pedelec Assistant Sensor (8 Magnetic PAS Drive) - 1 Piece
- Alarm System (Remote start, alarm, motor lock functions) - 1 Piece
Note: Battery is NOT included in this kit.
4. ഇൻസ്റ്റാളേഷൻ ഗൈഡ്
ഈ വിഭാഗം ഒരു പൊതു ഓവർ നൽകുന്നുview of the installation process. Professional installation is recommended if you are unfamiliar with bicycle mechanics or electrical systems. Ensure the bicycle is stable and powered off before beginning installation.
4.1. Motor Wheel Installation
Replace your bicycle's existing rear wheel with the HALLOMOTOR hub motor wheel. Ensure the wheel is properly aligned in the dropouts and secured with axle nuts. The hub dropout width for this motor is 155mm.
Image 4.1: The 24-inch rear hub motor wheel, ready for installation onto the bicycle frame.
4.2. Controller Mounting
Mount the intelligent sine-wave controller in a secure and protected location on your bicycle frame, away from direct water spray and physical impact. Ensure adequate ventilation for heat dissipation.
Image 4.2: The 100A intelligent programmable sine-wave controller, showing its various connection ports.
4.3. Display and Controls Installation
Install the RSM-750c color display on the handlebars in a position that is easily visible and accessible. Mount the twist throttle on the right handlebar. Install the D700 hydraulic disc brake levers, ensuring they are properly aligned and the power cut-off wires are connected.
Image 4.3: The RSM-750c full color TFT display with its remote control and wiring.
Image 4.4: The D700 hydraulic disc brake levers, featuring the power cut-off mechanism.
Image 4.5: The twist throttle, used for controlling motor speed.
4.4. PAS Sensor Installation
Install the Pedelec Assistant Sensor (PAS) on the bicycle's bottom bracket, ensuring the magnetic disc is correctly positioned to detect pedal rotation. This sensor enables motor assistance when pedaling.
4.5. Alarm System Installation
Mount the alarm system unit in a discreet and secure location. Connect it according to the wiring diagram provided with the alarm unit. Test the remote start and motor lock functions after installation.
Image 4.6: The e-bike alarm system, including the main unit, siren, and two remote controls.
4.6. വയറിംഗ് കണക്ഷനുകൾ
Connect all components to the controller according to the provided wiring diagram. Pay close attention to voltage and polarity. Ensure all connections are firm and protected from the elements. Connect your compatible 48V, 60V, or 72V battery to the controller.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
5.1. പവർ ഓൺ/ഓഫ്
To power on the system, press and hold the power button on the RSM-750c display. To power off, press and hold the same button until the display turns off.
5.2. RSM-750c Display Functions
The 750c display provides real-time information and allows for system configuration. Key functions include:
- സ്പീഡ് ഡിസ്പ്ലേ: നിലവിലെ വേഗത കാണിക്കുന്നു.
- PAS ലെവൽ: Indicates the current Pedal Assist System level (0-5). Adjust using the display's control buttons.
- ബാറ്ററി നില: ശേഷിക്കുന്ന ബാറ്ററി ചാർജ് പ്രദർശിപ്പിക്കുന്നു.
- യാത്രാ ദൂരം: നിലവിലെ യാത്രയിൽ സഞ്ചരിച്ച ദൂരം കാണിക്കുന്നു.
- ഓഡോമീറ്റർ: സഞ്ചരിച്ച ആകെ ദൂരം.
- പാരാമീറ്റർ ക്രമീകരണങ്ങൾ: Access advanced settings for speed limit, regenerative function, and other parameters. Refer to the detailed 750c display manual for specific instructions on parameter adjustment.
5.3. പെഡൽ അസിസ്റ്റ് സിസ്റ്റം (PAS)
The PAS sensor detects your pedaling motion and provides motor assistance based on the selected PAS level. Higher PAS levels provide more motor power. Level 0 typically means no assistance.
5.4. Twist Throttle
The twist throttle provides on-demand motor power, independent of pedaling. Twist the throttle towards you to accelerate. Release to decelerate. Use the throttle responsibly and be aware of your surroundings.
5.5. Hydraulic Disc Brakes with Power Cut-off
The D700 hydraulic disc brakes offer strong and reliable stopping power. When the brake levers are engaged, the integrated power cut-off function will momentarily disable the motor, ensuring safe braking.
5.6. അലാറം സിസ്റ്റം
The alarm system provides security features:
- ആയുധം/നിരായുധീകരണം: Use the remote control to arm or disarm the alarm.
- മോട്ടോർ ലോക്ക്: When armed, the motor lock function can prevent the wheel from turning, deterring theft.
- വിദൂര തുടക്കം: Certain models may allow remote starting of the motor. Refer to the alarm system's specific manual for details.
6. പരിപാലനം
Regular maintenance ensures the longevity and safe operation of your e-bike conversion kit.
- ശുചിത്വം: Keep the motor, controller, and display clean. Use a damp cloth to wipe surfaces. Avoid high-pressure washing directly on electrical components.
- ഇലക്ട്രിക്കൽ കണക്ഷനുകൾ: Periodically check all electrical connections for tightness and corrosion. Ensure waterproof seals are intact.
- ബ്രേക്കുകൾ: Regularly inspect brake pads for wear and hydraulic fluid levels. Ensure the brake levers operate smoothly and the power cut-off function is working.
- ടയറുകൾ: Maintain correct tire pressure as specified on the tire sidewall. Inspect tires for wear and damage.
- മോട്ടോർ: The brushless gearless motor is designed for low maintenance. Avoid submerging the motor in water.
- Battery (User-Supplied): Follow the battery manufacturer's maintenance guidelines for charging, storage, and care.
7. പ്രശ്നപരിഹാരം
This section addresses common issues you might encounter. For problems not listed here, contact technical support.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മോട്ടോർ സഹായിക്കുന്നില്ല / വൈദ്യുതി ഇല്ല |
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| ഡിസ്പ്ലേ ഓണാക്കുന്നില്ല |
|
|
| ബ്രേക്കുകൾ സ്പോഞ്ച് പോലെയോ ഫലപ്രദമല്ലാത്തതോ ആയി തോന്നുന്നു |
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| Alarm system not responding |
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8 സാങ്കേതിക സവിശേഷതകൾ
8.1. മോട്ടോർ സ്പെസിഫിക്കേഷനുകൾ
- തരം: Brushless Gearless Hub Motor
- ചക്രത്തിൻ്റെ വലിപ്പം: 24 ഇഞ്ച്
- പവർ ഓപ്ഷനുകൾ: 48V 3300W, 60V 4200W, 72V 5000W
- പരമാവധി ടോർക്ക്: 160 എൻഎം
- Estimated Speed: Approximately 90 km/h (dependent on voltage and rider weight)
- കാര്യക്ഷമത: >90%
- Hub Dropout Width: 155mm (rear hub motor with single speed gear)
- സർട്ടിഫിക്കറ്റുകൾ: CE, EN60335-1:2012+A112014
8.2. കൺട്രോളർ സ്പെസിഫിക്കേഷനുകൾ
- തരം: Intelligent Programmable Sine-Wave Controller
- വൈദ്യുതി വിതരണം: 48 വി / 60 വി / 72 വി
- Max DC Current: 100എ
- Max Phase Current: 250എ
- റേറ്റുചെയ്ത പവർ: 48V 3300W / 60V 4200W / 72V 5000W
- കുറഞ്ഞ വോളിയംtagഇ സംരക്ഷണം: 40V (for 48V), 50V (for 60V), 60V (for 72V)
- അളവുകൾ: 275 x 121 x 62 മിമി
- മൊത്തം ഭാരം: 2.05 കി.ഗ്രാം
- വാട്ടർപ്രൂഫ് ഗ്രേഡ്: IP65
8.3. Display Specifications (RSM-750c)
- തരം: Full Color TFT Display
- വാല്യംtagഇ അനുയോജ്യത: 36V, 48V, 60V, 72V (universal)
- പ്രവർത്തനങ്ങൾ: 5-level PAS, Speed Limit setting, Speed Display, Regenerative Function parameter setting.
9. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or to inquire about replacement parts, please contact HALLOMOTOR customer service or your original point of purchase. Keep your purchase receipt as proof of purchase.
For specific details regarding the D700 Hydraulic Disc Brake or the Alarm System, refer to their respective manufacturer's documentation if provided separately.
