1. ആമുഖം
Thank you for choosing the Zipper ZI-GRM1650 Poultry Plucking Machine. This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your new machine. Please read this manual thoroughly before initial use to ensure proper handling and to maximize the lifespan of the product.
The ZI-GRM1650 is designed for efficient and quick feather removal from poultry, suitable for chickens and geese. Its robust construction and user-friendly features make it an ideal tool for poultry processing.
2. സുരക്ഷാ നിർദ്ദേശങ്ങൾ
Always adhere to the following safety guidelines to prevent injury and damage to the machine.
- ഇലക്ട്രിക്കൽ സുരക്ഷ: മെഷീൻ ശരിയായ വോള്യം ഉള്ള ഒരു ഗ്രൗണ്ടഡ് പവർ ഔട്ട്ലെറ്റിലേക്ക് ബന്ധിപ്പിച്ചിട്ടുണ്ടെന്ന് ഉറപ്പാക്കുക.tage (1300 Watt motor). Do not operate with wet hands or in wet conditions. Disconnect power before cleaning or maintenance.
- വ്യക്തിഗത സംരക്ഷണ ഉപകരണങ്ങൾ (PPE): Wear appropriate safety glasses and gloves during operation to protect against splashing water and debris.
- മെഷീൻ പ്ലേസ്മെൻ്റ്: Place the machine on a stable, level surface. Ensure adequate space around the machine for operation and maintenance.
- കുട്ടികളും കാഴ്ചക്കാരും: Keep children and unauthorized persons away from the operating machine.
- ചലിക്കുന്ന ഭാഗങ്ങൾ: Keep hands, hair, and loose clothing away from the rotating drum and plucking fingers during operation.
- ജല കണക്ഷൻ: Ensure the water supply connection is secure to prevent leaks.
- ഉദ്ദേശിച്ച ഉപയോഗം: Use the machine only for its intended purpose of plucking poultry. Do not use it for other materials or purposes.
- പരിപാലനം: Only perform maintenance as described in this manual. For complex repairs, contact qualified service personnel.
3. സജ്ജീകരണവും അസംബ്ലിയും
The Zipper ZI-GRM1650 is designed for ease of use and transport. Follow these steps for initial setup.
- അൺപാക്ക് ചെയ്യുന്നു: Carefully remove all components from the packaging. Check for any shipping damage.
- സ്ഥാനനിർണ്ണയം: Place the machine on a firm, level surface. The integrated solid rubber wheels with ball bearings facilitate easy transport and positioning.
- ജല കണക്ഷൻ: Connect a standard garden hose to the built-in irrigation ring's inlet valve. Ensure the connection is tight to prevent leaks. The irrigation ring helps keep both hands free during operation.
- ഇലക്ട്രിക്കൽ കണക്ഷൻ: Plug the machine into a suitable grounded electrical outlet. Verify that the power supply matches the machine's requirements (1300 Watt).
- പ്രാഥമിക പരിശോധന: Before first use, visually inspect all components, especially the 158 replaceable rubber fingers, to ensure they are securely in place and undamaged.
ചിത്രം 3.1: ഓവർview of the Zipper ZI-GRM1650 Poultry Plucking Machine, showing its overall structure and wheels for transport.
Figure 3.2: Detail of the water inlet connection point for the built-in irrigation ring.
4. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Follow these steps for efficient poultry plucking.
- Preparation of Poultry: Ensure the poultry is properly scalded before plucking. This loosens the feathers for optimal removal.
- മെഷീൻ ആരംഭിക്കുക: Turn on the machine using the power switch. The drum will begin to rotate.
- Activate Water Supply: Open the water supply to the built-in irrigation ring. The continuous water flow helps to rinse away feathers and dirt during the plucking process.
- Insert Poultry: Carefully lower the scalded poultry into the rotating drum. The 158 replaceable rubber fingers will efficiently pluck the feathers and remove dirt from the skin.
- മോണിറ്റർ പ്രക്രിയ: The plucking process is typically very fast, often within seconds. Monitor the poultry to ensure all feathers are removed.
- കോഴിയിറച്ചി നീക്കം ചെയ്യുക: Once plucked, carefully remove the poultry from the drum.
- ഷട്ട് ഡൗൺ: Turn off the water supply, then turn off the machine.
ചിത്രം 4.1: ആന്തരിക view of the plucking drum, highlighting the numerous rubber fingers designed for efficient feather removal.
5. പരിപാലനവും ശുചീകരണവും
Regular cleaning and maintenance ensure the longevity and hygienic operation of your plucking machine.
- പ്രതിദിന ശുചീകരണം: After each use, disconnect the power supply and water. The quick-change tub allows for simple and fast cleaning. Rinse the stainless food-grade tub thoroughly with water to remove all feathers and debris. The stainless material inhibits bacterial growth and is easy to clean.
- റബ്ബർ വിരലുകൾ: Periodically inspect the rubber fingers for wear or damage. Replace any worn or missing fingers to maintain plucking efficiency.
- മോട്ടോർ: The motor is designed to be maintenance-free. Keep the motor housing clean and free from debris. Do not attempt to lubricate or open the motor.
- സംഭരണം: Store the machine in a dry, clean place, protected from extreme temperatures and direct sunlight.
Figure 5.1: Detail showing arrows on the machine body, potentially indicating points for adjustment or disassembly for cleaning.
6. പ്രശ്നപരിഹാരം
നിങ്ങൾ നേരിട്ടേക്കാവുന്ന പൊതുവായ പ്രശ്നങ്ങളെ ഈ വിഭാഗം അഭിസംബോധന ചെയ്യുന്നു.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മെഷീൻ ആരംഭിക്കുന്നില്ല. | വൈദ്യുതി ഇല്ല; വൈദ്യുതി സ്വിച്ച് ഓഫ്; സർക്യൂട്ട് ബ്രേക്കർ ട്രിപ്പായി. | Check power cord connection; Ensure power switch is ON; Reset circuit breaker. |
| Inefficient feather removal. | Poultry not properly scalded; Worn or missing rubber fingers; Insufficient water flow. | Ensure poultry is scalded correctly; Inspect and replace rubber fingers; Check water supply and hose connection. |
| വെള്ളം ചോർച്ച. | Loose hose connection; Damaged hose or irrigation ring. | Tighten all water connections; Inspect hose and irrigation ring for damage and replace if necessary. |
| പ്രവർത്തന സമയത്ത് അസാധാരണമായ ശബ്ദം. | Foreign object in drum; Loose components. | Immediately turn off machine and disconnect power. Inspect drum for foreign objects and remove. Check for any loose parts. If noise persists, contact support. |
7 സ്പെസിഫിക്കേഷനുകൾ
Key technical specifications for the Zipper ZI-GRM1650 Poultry Plucking Machine.
- മോഡൽ: ZI-GRM1650
- ബ്രാൻഡ്: സിപ്പർ
- മെറ്റീരിയൽ: ലോഹം
- നിറം: ലോഹം
- ശക്തി: 1300 വാട്ട്
- ഉൽപ്പന്ന അളവുകൾ: 78 x 72.6 x 94 സെ.മീ (L x W x H)
- ഇനത്തിൻ്റെ ഭാരം: 42 കിലോഗ്രാം
- Drum Opening Diameter: 500 mm (Suitable for chickens and geese)
- Drum Dimensions (Height/Diameter/Opening Diameter): 480/650/500 മി.മീ.
- Number of Rubber Fingers: 158 (replaceable)
- പ്രത്യേക സവിശേഷതകൾ: Efficient feather removal within seconds, built-in irrigation ring, quick-change tub, maintenance-free motor, solid rubber wheels with ball bearings for easy transport.
8. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or spare parts, please contact your authorized Zipper dealer or the manufacturer's customer service.
Please have your model number (ZI-GRM1650) and purchase date ready when contacting support.
