ASHAPOWER NEON60 Solar MPPT Charge Controller SMU User Manual

1. ആമുഖം

The ASHAPOWER NEON60 (HV) Vers. 7.7 MPPT charge controller is a versatile device designed for solar power systems. It supports a wide range of battery bank voltages from 12V to 48V, automatically detecting and configuring itself to the connected battery system. Its high Open Circuit Voltage (Voc) range simplifies PV panel grouping, while the Maximum Power Point Tracking (MPPT) technology ensures optimal power production from your solar array. The unit also features a sleek design suitable for visible indoor installations.

പ്രധാന സവിശേഷതകൾ:

• Compatible with 12V/24V/36V/48V battery banks.
• Automatic detection and self-setting for battery bank voltage.
• 4-സെtage smart charging (Bulk-Absorption-Float-Equalization) for extended battery life.
• Programmable initial limited ampere battery charging facility.
• Ultra-fast and efficient power point tracking (98.9%).
• dsPIC33EP family microcontroller-based design.
• പിവി പാനൽ റിവേഴ്സ് പോളാരിറ്റി സംരക്ഷണം.
• രാത്രിയിൽ പിവി പാനലുകളുടെ യാന്ത്രിക വിച്ഛേദിക്കൽ.
• ഓവർ-വോളിയംtagപിവി പാനലുകളിൽ നിന്നുള്ള ഇ, ഓവർലോഡ് സംരക്ഷണം.
• 16 user-programmable function settings with inbuilt keys.
• Grid power control to the connected inverter (SMU - Solar Management Unit).
• Forced grid to solar shifting facility.
• Multifunction status display.

2 സുരക്ഷാ വിവരങ്ങൾ

Please read and understand all safety instructions before installing or operating the ASHAPOWER NEON60 MPPT Charge Controller. Failure to follow these instructions may result in electric shock, fire, severe injury, or property damage.

• വൈദ്യുത അപകടം: ഈ ഉപകരണം ഉയർന്ന വോള്യം ഉപയോഗിച്ച് പ്രവർത്തിക്കുന്നുtages and currents. Only qualified personnel should perform installation and maintenance.
• പവർ വിച്ഛേദിക്കുക: Always disconnect all power sources (solar panels and battery bank) before performing any wiring or maintenance on the charge controller.
• ശരിയായ ഗ്രൗണ്ടിംഗ്: Ensure the charge controller is properly grounded according to local electrical codes.
• ശരിയായ വയറിംഗ്: Use appropriate wire gauges and connectors for all connections to prevent overheating and ensure safe operation.
• വെൻ്റിലേഷൻ: Install the device in a well-ventilated area to prevent overheating. Do not block ventilation openings.
• ബാറ്ററി സുരക്ഷ: Batteries can produce explosive gases. Install in a well-ventilated area and avoid sparks or flames near batteries. Wear appropriate personal protective equipment (PPE) when working with batteries.
• പരിസ്ഥിതി വ്യവസ്ഥകൾ: മഴ, ഈർപ്പം, അല്ലെങ്കിൽ തീവ്രമായ താപനില എന്നിവയിൽ ഉപകരണം തുറന്നുകാട്ടരുത്.

3. പാക്കേജ് ഉള്ളടക്കം

പാക്കേജിൽ എല്ലാ ഇനങ്ങളും ഉണ്ടെന്ന് ഉറപ്പാക്കുക:

• ASHAPOWER NEON60 Solar MPPT Charge Controller SMU
• ഉപയോക്തൃ മാനുവൽ (ഈ പ്രമാണം)
• Clamp

4. ഉൽപ്പന്നം കഴിഞ്ഞുview

The ASHAPOWER NEON60 is designed for efficient solar power management. It features a robust casing and a clear display for monitoring system status. The device automatically adapts to various battery bank configurations.

ചിത്രം 4.1: ASHAPOWER NEON60 HV Solar MPPT SMU with its maximum charging capacity for different battery banks. This image displays the model, maximum charging capacity for 12V, 24V, 36V, and 48V battery banks, including Max PV Voc Range and Max Panels in Watts.

ചിത്രം 4.2: മുന്നിലും വശത്തും view of the ASHAPOWER NEON60 HV Solar MPPT SMU, showing the display and connection terminals.

ചിത്രം 4.3: Visual representation of key features including input/output current and watts display, 4-stage charging, high tracking efficiency, intelligent initial current limiting, auto disconnection of PV panel at night, easy and flexible installation, easy factory settings restoration, and auto/forced grid to solar shifting.

5. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും

Proper installation is crucial for the safe and efficient operation of your ASHAPOWER NEON60 MPPT Charge Controller. Refer to the following diagrams for typical off-grid solar power plant connections.

5.1. 12V System Connection Diagram

ചിത്രം 5.1: Connection diagram for a 990W/12V off-grid solar power plant. This diagram illustrates connecting 49 Voc, 495W PV panels to the ASHAPOWER charge controller, a 12V battery bank (1 x 12V battery), and an inverter connected to a load and the grid. Max PV.Panel Applicable in Watts: 1000, Max PV Voc Range: 120V.

5.2. 24V System Connection Diagram

ചിത്രം 5.2: Connection diagram for a 1605W/24V off-grid solar power plant. This diagram illustrates connecting 54 Voc, 535W PV panels to the ASHAPOWER charge controller, a 24V battery bank (2 x 12V batteries), and an inverter connected to a load and the grid. Max PV.Panel Applicable in Watts: 1600, Max PV Voc Range: 165V.

5.3. 48V System Connection Diagram

ചിത്രം 5.3: Connection diagram for a 3200W/48V off-grid solar power plant. This diagram illustrates connecting 48 Voc, 400W PV panels to the ASHAPOWER charge controller, a 48V battery bank (4 x 12V batteries), and an inverter connected to a load and the grid. Max PV.Panel Applicable in Watts: 3200, Max PV Voc Range: 210V.

പൊതു ഇൻസ്റ്റാളേഷൻ ഘട്ടങ്ങൾ:

1. Mount the charge controller in a cool, dry, and well-ventilated location.
2. Connect the battery bank to the charge controller first. Ensure correct polarity. The device will automatically detect the battery voltage.
3. Connect the solar panels to the charge controller. Ensure correct polarity and that the total Voc and wattage are within the controller's limits.
4. Connect the inverter to the charge controller's grid power control terminals (if using SMU functionality).
5. പവർ പ്രയോഗിക്കുന്നതിന് മുമ്പ് എല്ലാ കണക്ഷനുകളും സുരക്ഷിതമാണോയെന്ന് പരിശോധിക്കുക.

6. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

The ASHAPOWER NEON60 features a multifunction status display and user-programmable settings. The device operates in MPPT AUTO BYPASS mode by default.

ചിത്രം 6.1: Operation Guidelines of Display Buttons. This image details the purpose, action (button press), display, and function for various operations like turning off/on solar shifting, and changing grid mode to solar forcefully.

6.1. Display Button Functions:

• To turn off (disable) automatic solar to grid/grid to solar shifting function: Press & Hold DOWN BUTTON (2 seconds). Display: INV MODE OFF, AUTO BYPASS OFF. Function: MPPT reconnects grid power to the connected inverter.
• To turn on (enable) automatic solar to grid/grid to solar shifting function: Press & Hold UP BUTTON (2 seconds). Display: INV MODE ON, AUTO BYPASS ON. Function: MPPT disconnects grid power to inverter if the battery terminal voltage is above GRID-SOL set voltage.
• To change grid mode to solar forcefully (Forced Shifting): Press & Hold ENTER BUTTON (3 seconds). Display: —. Function: MPPT disconnects grid power to inverter if the battery terminal voltage is above SOL-GRID set voltage.

Note: To change default function settings, download and refer to user manuals of concerned models & versions from the ASHAPOWER webസൈറ്റ്.

6.2 ചാർജിംഗ് എസ്tages:

കൺട്രോളർ ഒരു 4-സെക്കൻഡ് ഉപയോഗിക്കുന്നുtage smart charging process to optimize battery health and longevity:

1. ബൾക്ക് ചാർജ്: Delivers maximum current to rapidly charge the battery.
2. ആഗിരണം ചാർജ്: സ്ഥിരമായ വോള്യം നിലനിർത്തുന്നുtage to fully charge the battery without overcharging.
3. ഫ്ലോട്ട് ചാർജ്: Reduces voltage to a lower level to maintain the battery at full charge, compensating for self-discharge.
4. ഇക്വലൈസേഷൻ ചാർജ്: Periodically applies a higher voltage to balance cell voltages and prevent sulfation (for flooded batteries).

7. പരിപാലനം

Regular maintenance ensures the longevity and optimal performance of your ASHAPOWER NEON60 MPPT Charge Controller.

• വൃത്തിയാക്കൽ: Keep the device clean and free from dust. Use a dry cloth to wipe the exterior. Do not use liquid cleaners.
• കണക്ഷനുകൾ: Periodically check all electrical connections to ensure they are tight and free from corrosion. Loose connections can cause overheating and poor performance.
• വെൻ്റിലേഷൻ: Ensure that the ventilation openings are not obstructed to allow for proper airflow and heat dissipation.
• പരിസ്ഥിതി പരിശോധന: Confirm that the installation environment remains within the recommended temperature and humidity ranges.

8. പ്രശ്‌നപരിഹാരം

If you encounter issues with your ASHAPOWER NEON60, consider the following basic troubleshooting steps:

• പവർ ഇല്ല/ഡിസ്പ്ലേ ഓഫാണ്: Check all power connections from the battery and solar panels. Ensure the battery voltage പ്രവർത്തന പരിധിയിലാണ്.
• കുറഞ്ഞ ചാർജിംഗ് കറന്റ്: Verify solar panel connections and ensure panels are clean and not shaded. Check for proper battery bank voltagഇ കണ്ടെത്തൽ.
• ഓവർ-വോളിയംtage/Overload Protection: If the device enters protection mode, disconnect the source of the over-voltage or overload. Allow the unit to cool down if it's an overload issue.
• തെറ്റായ ബാറ്ററി വോളിയംtagഇ കണ്ടെത്തൽ: Ensure the battery bank is correctly wired and the voltage is stable. The device should auto-detect.
• System Not Shifting to Solar: Review the operating instructions for the automatic and forced grid to solar shifting functions. Check the set voltagഇ ത്രെഷോൾഡുകൾ.

For persistent issues or complex problems, please contact ASHAPOWER customer support.

9 സ്പെസിഫിക്കേഷനുകൾ

10. വാറൻ്റിയും പിന്തുണയും

10.1. വാറൻ്റി വിവരങ്ങൾ

The ASHAPOWER NEON60 Solar MPPT Charge Controller comes with a 2 വർഷത്തെ വാറൻ്റി വാങ്ങിയ തീയതി മുതൽ. വാറന്റി ക്ലെയിമുകൾക്കായി നിങ്ങളുടെ വാങ്ങൽ രസീത് സൂക്ഷിക്കുക. സാധാരണ ഉപയോഗ സാഹചര്യങ്ങളിൽ നിർമ്മാണ വൈകല്യങ്ങൾ വാറന്റി ഉൾക്കൊള്ളുന്നു.

10.2. ഉപഭോക്തൃ പിന്തുണ

For technical assistance, troubleshooting, or warranty inquiries, please contact ASHAPOWER customer support:

• ഇമെയിൽ: contact@ashapower.in
• ഫോൺ: +91-7594 82 1007
• Webസൈറ്റ്: Visit the official ASHAPOWER webകൂടുതൽ വിവരങ്ങൾക്കും ഉറവിടങ്ങൾക്കുമായി സൈറ്റ്: https://ashapower.in/

ASHAPOWER is committed to providing dedicated support for its products.