1. ഉൽപ്പന്നം കഴിഞ്ഞുview
This manual provides essential information for the installation, operation, and maintenance of the Allen-Bradley Barrel Ceramic Heater Band, Model 203613. This industrial component is designed to provide efficient and uniform heating for various applications, typically involving barrels or cylindrical containers.
The heater band operates at 2300W and 460V, making it suitable for high-power industrial heating requirements. It features a ceramic construction for durability and effective heat transfer.
Figure 1: Allen-Bradley Barrel Ceramic Heater Band, Model 203613. This image shows the full heater band, which is semi-circular and made of metal with ceramic segments visible on the inside. A braided wire extends from one end.
2 സുരക്ഷാ വിവരങ്ങൾ
Always adhere to local electrical codes and safety regulations when installing or operating this device. Failure to do so may result in property damage, serious injury, or death.
- വൈദ്യുത അപകടം: ഇൻസ്റ്റാളേഷൻ, അറ്റകുറ്റപ്പണി അല്ലെങ്കിൽ ട്രബിൾഷൂട്ടിംഗ് എന്നിവയ്ക്ക് മുമ്പ് വൈദ്യുതി വിച്ഛേദിക്കപ്പെട്ടിട്ടുണ്ടെന്ന് ഉറപ്പാക്കുക.
- ബേൺ അപകടം: The heater band operates at high temperatures. Allow sufficient cooling time before handling.
- യോഗ്യതയുള്ള ഉദ്യോഗസ്ഥർ: ഇൻസ്റ്റാളേഷനും സർവീസിംഗും യോഗ്യതയുള്ളതും അംഗീകൃതവുമായ ഉദ്യോഗസ്ഥർ മാത്രമേ നടത്താവൂ.
- ശരിയായ ഗ്രൗണ്ടിംഗ്: Ensure the heater band is properly grounded according to electrical standards.
- പരിസ്ഥിതി വ്യവസ്ഥകൾ: Do not expose the heater band to moisture or corrosive environments unless specifically rated for such conditions.
ചിത്രം 2: ക്ലോസപ്പ് view of the electrical connection wires of the heater band. Note the exposed wire ends, emphasizing the need for proper electrical termination and safety precautions.
3. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
- യൂണിറ്റ് പരിശോധിക്കുക: Before installation, visually inspect the heater band for any signs of damage during shipping. Do not install damaged units.
- ഉപരിതലം തയ്യാറാക്കുക: Ensure the barrel or cylindrical surface where the heater band will be installed is clean, dry, and free of any obstructions.
- സ്ഥാനനിർണ്ണയം: Carefully position the heater band around the barrel, ensuring a snug fit. The band should make full contact with the surface for optimal heat transfer.
- Secure the Band: സംയോജിത cl ഉപയോഗിക്കുകamping mechanisms or mounting points to securely fasten the heater band. Ensure even pressure around the circumference.
- ഇലക്ട്രിക്കൽ കണക്ഷൻ:
- Verify that the power supply matches the heater band's voltage (460V) ഉം വാട്ടുംtage (2300W) requirements.
- Connect the heater band's leads to the appropriate power source terminals. Ensure all connections are tight and insulated.
- Implement proper grounding as per local electrical codes.
- പ്രാരംഭ പവർ-അപ്പ്: After installation, perform a low-power test if possible, or carefully monitor the unit during its first operation to ensure proper function and no abnormal conditions.
Figure 3: The heater band showing its full semi-circular form and the mounting tabs at each end. These tabs are used to secure the band around a cylindrical object, ensuring proper contact for heating.
4. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
The Barrel Ceramic Heater Band is designed for continuous operation within its specified parameters. Operation typically involves connecting it to a temperature control system (not included) to regulate the heating process.
- താപനില നിയന്ത്രണം: Connect the heater band to a suitable temperature controller. Set the desired temperature according to your application requirements.
- പവർ ഓൺ: Activate the power supply to the heater band. The temperature controller will then manage the heating cycle.
- നിരീക്ഷണം: Periodically monitor the temperature and the heater band's performance to ensure it is operating within normal limits.
- പവർ ഓഫ്: To cease operation, disconnect the power supply to the heater band. Allow the unit to cool down naturally.
5. പരിപാലനം
Regular maintenance ensures the longevity and efficient operation of your heater band. Always disconnect power before performing any maintenance.
- വൃത്തിയാക്കൽ: Keep the exterior of the heater band clean and free from dust, debris, or chemical residues. Use a dry cloth for cleaning. Do not use abrasive cleaners or solvents.
- കണക്ഷൻ പരിശോധന: Periodically inspect electrical connections for tightness and signs of corrosion or wear. Re-tighten connections as necessary.
- ശാരീരിക പരിശോധന: Check the heater band for any physical damage, cracks in the ceramic, or deformation of the metal casing. Replace the unit if significant damage is observed.
- മൗണ്ടിംഗ് സെക്യൂരിറ്റി: Ensure the mounting hardware remains secure and the band maintains firm contact with the heated surface.
6. പ്രശ്നപരിഹാരം
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| ഹീറ്റർ ചൂടാക്കുന്നില്ല | No power supply; Faulty wiring; Open circuit in heater; Temperature controller issue. | Check power source and circuit breaker; Inspect wiring for breaks or loose connections; Test heater continuity; Verify temperature controller settings and function. |
| അസമമായ ചൂടാക്കൽ | Poor contact with barrel surface; Damaged ceramic elements. | Ensure heater band is securely clamped and making full contact; Inspect ceramic elements for cracks or damage. |
| അമിത ചൂടാക്കൽ | Faulty temperature controller; Incorrect temperature setting. | Check and recalibrate temperature controller; Verify temperature settings. |
If troubleshooting steps do not resolve the issue, contact qualified service personnel or the manufacturer for assistance.
7 സ്പെസിഫിക്കേഷനുകൾ
| ആട്രിബ്യൂട്ട് | മൂല്യം |
|---|---|
| മോഡൽ നമ്പർ | 203613 |
| ടൈപ്പ് ചെയ്യുക | Barrel Ceramic Heater Band |
| പവർ റേറ്റിംഗ് | 2300W |
| വാല്യംtage | 460V |
| നിർമ്മാതാവ് | INDUSTRIAL MRO |
| ASIN | B097HR9PMQ |
| Condition Notes | NSFS – New Surplus Factory Sealed (OEM), NSMP – New Surplus Manufacturer Package (OEM), NSNP – New Surplus No Manufacturer Package (OEM), NUPI - New Unused Previously Installed (OEM), REMAN – Remanufactured Like New (OEM) |
Figure 4: A close-up image showing engraved text on the metal casing of the heater band, indicating "OMEGA D/S 203613 RONKONKOMA NY 2300W/460V". This confirms the model number and electrical specifications.
8. വാറൻ്റിയും പിന്തുണയും
This product is often sold as a surplus item. Therefore, specific warranty terms may vary depending on the seller and the condition of the item (e.g., New Surplus, Remanufactured). Please refer to your purchase agreement or contact your supplier for detailed warranty information.
For technical support or inquiries regarding this Allen-Bradley component, it is recommended to contact the original equipment manufacturer (OEM) or a certified industrial MRO supplier. The manufacturer listed is INDUSTRIAL MRO.
നിയമപരമായ നിരാകരണം: Surplus Item - Package Condition/Type May Vary.
