Instruction Manual for JAVIK Front Right Brake Master Cylinder

1. ഉൽപ്പന്നം കഴിഞ്ഞുview

This manual provides essential information for the installation, operation, and maintenance of your JAVIK Front Right Brake Master Cylinder. This component is a critical part of your ATV's braking system, designed to provide reliable and responsive braking performance.

Figure 1: JAVIK Front Right Brake Master Cylinder Assembly.

2. അനുയോജ്യതയും ഫിറ്റ്മെന്റും

The JAVIK Front Right Brake Master Cylinder is specifically designed for the following Kawasaki ATV models:

• Kawasaki Brute Force 650 4x4i KVF650 (Years: 2006-2013)
• Kawasaki Brute Force 750 4x4i KVF750 (Years: 2005-2021)

This product is an OEM structure replica, ensuring perfect compatibility with the original part numbers 43015-0036 ഒപ്പം 43015-0711.

Figure 2: Compatible Kawasaki ATV models and OEM part numbers.

3 പ്രധാന സവിശേഷതകൾ

This brake master cylinder is engineered with quality and performance in mind:

• ഉയർന്ന നിലവാരമുള്ള മെറ്റീരിയൽ: Constructed from durable aluminum for high strength and hardness.
• Optimal Piston Size: Features an inner piston size of 16mm, matching OEM specifications for precise braking.
• എർഗണോമിക് ഹാൻഡിൽ: Designed with a 20.5cm (8.07in) handle for comfortable and effective operation.
• വാട്ടർപ്രൂഫ് ഡിസൈൻ: Rated IP67 for enhanced durability and protection against water ingress.
• Excellent Braking Performance: Provides reliable and responsive braking.
• ചൂട് പ്രതിരോധം: Built to withstand high temperatures encountered during operation.
• Leakproof Cover: Features a design that facilitates easy addition of brake fluid while preventing leaks.

ചിത്രം 3: ഓവർview of key product features including material, OEM structure, braking performance, and heat resistance.

Figure 4: Illustration of the IP67 waterproof design.

4. ഇൻസ്റ്റാളേഷൻ ഗൈഡ്

While the JAVIK Front Right Brake Master Cylinder is designed for easy installation, it is recommended that installation be performed by a qualified technician if you are not familiar with ATV brake systems. Proper installation and bleeding of the brake system are crucial for safe operation.

പൊതു ഇൻസ്റ്റാളേഷൻ ഘട്ടങ്ങൾ:

1. തയ്യാറാക്കൽ: Ensure the ATV is on a stable, level surface. Gather necessary tools, including wrenches, a brake fluid catch pan, and fresh DOT4 brake fluid.
2. പഴയ യൂണിറ്റ് നീക്കം ചെയ്യുക: Carefully disconnect the brake line from the old master cylinder. Be prepared to catch any dripping brake fluid. Remove the mounting bolts securing the old master cylinder to the handlebar.
3. പുതിയ യൂണിറ്റ് ഇൻസ്റ്റാൾ ചെയ്യുക: Position the new JAVIK master cylinder on the handlebar. Secure it with the mounting bolts, ensuring it is properly aligned.
4. Connect Brake Line: Reconnect the brake line to the new master cylinder. Ensure all connections are tight to prevent leaks.
5. Fill with Fluid: Fill the master cylinder reservoir with fresh DOT4 brake fluid. Do not overfill.
6. Bleed the System: This is a critical step. Follow your ATV's service manual for the correct brake bleeding procedure to remove all air from the system. A spongy brake lever indicates air in the lines.
7. ടെസ്റ്റ് ബ്രേക്കുകൾ: Before riding, thoroughly test the brake system in a safe area at low speed to ensure proper function and responsiveness.

Warning: Do not operate the ATV if the brakes feel spongy or do not engage properly. Seek professional assistance immediately.

Figure 5: The brake master cylinder installed on a Kawasaki Brute Force ATV.

5. ഓപ്പറേഷൻ

Once properly installed and bled, the JAVIK Front Right Brake Master Cylinder will provide consistent and reliable braking. The ergonomically designed handle ensures a comfortable grip and smooth lever action for effective brake engagement. Always ensure the brake lever returns to its original position freely after release.

6. പരിപാലനം

Regular maintenance of your brake system is vital for safety and longevity. Follow these guidelines:

• ബ്രേക്ക് ഫ്ലൂയിഡ് ലെവൽ: Periodically check the brake fluid level in the reservoir. Ensure it is between the MIN and MAX marks. Use only DOT4 brake fluid as specified on the reservoir cap.
• ദ്രാവക അവസ്ഥ: Inspect the brake fluid for discoloration or contaminants. If the fluid appears dark or cloudy, it may need to be flushed and replaced.
• ചോർച്ച പരിശോധന: Regularly check all brake lines and connections for any signs of leaks. Address any leaks immediately.
• Lever Action: Ensure the brake lever operates smoothly without excessive play or stiffness.
• വൃത്തിയാക്കൽ: Keep the master cylinder and surrounding area clean from dirt and debris.

Refer to your ATV's owner's manual for specific brake system maintenance schedules and procedures.

Figure 6: The leakproof cover design allows for easy brake fluid addition.

7. പ്രശ്‌നപരിഹാരം

If you experience issues with your brake system after installing the master cylinder, consider the following common problems and solutions:

If troubleshooting steps do not resolve the issue, or if you are unsure about any procedure, it is highly recommended to consult a certified ATV mechanic.

8 സ്പെസിഫിക്കേഷനുകൾ

9. വാറൻ്റിയും പിന്തുണയും

JAVIK is committed to customer satisfaction. This product comes with a 1-year product service warranty. For any inquiries, technical assistance, or warranty claims, JAVIK offers 24 മണിക്കൂർ ഉപഭോക്തൃ സേവനം.

Please retain your proof of purchase for warranty purposes. For direct support, refer to the contact information provided with your product packaging or visit the official JAVIK Powersports store online.