ആമുഖം
This manual provides comprehensive instructions for the setup, operation, maintenance, and troubleshooting of your Genmitsu 4040-PRO CNC Router Machine. Please read this manual thoroughly before operating the machine to ensure safe and efficient use.
Figure 1: Genmitsu 4040-PRO CNC Router Machine, showcasing its robust design and working area.
സജ്ജമാക്കുക
The Genmitsu 4040-PRO CNC machine is designed for quick assembly, with most main parts pre-assembled to facilitate setup within approximately 15 minutes.
അസംബ്ലി ഘട്ടങ്ങൾ:
- എല്ലാ ഘടകങ്ങളും അൺപാക്ക് ചെയ്ത് പാക്കിംഗ് ലിസ്റ്റുമായി താരതമ്യം ചെയ്യുക.
- Position the base frame on a stable, level surface.
- Attach the pre-assembled gantry and Z-axis assembly to the main frame, utilizing the simplified slot and locating pins for precise alignment.
- Secure all connections and ensure all screws are tightened appropriately.
- Install the two replaceable MDF spoilboards onto the working area. These boards are designed for easy replacement if damaged, eliminating the need to replace the entire spoilboard.
- Connect the control box to the machine and power supply.
Figure 2: Simplified assembly process with slot and locating pins, highlighting the pre-assembled components for quick setup.
പ്രവർത്തന നിർദ്ദേശങ്ങൾ
മെഷീൻ ഓവർview:
The 4040-PRO features a robust steel HSS frame with 16mm steel HSS linear tubes and lead screw motion drivers on each axis, including dual Y-axis rails. The Z-axis utilizes linear rails instead of rods and T8 lead screws for enhanced stability and precision.
Figure 3: Close-up of the Z-axis, showing the T10 lead screw and 16mm steel HSS linear tubes, which contribute to high stability and accuracy.
Control Box and Mainboard:
The upgraded control box is housed in a metal casing for dust protection and ease of maintenance. It includes essential functions such as an emergency stop button and home buttons. The mainboard is equipped with a powerful and quiet Toshiba TB6S109 driver and a 32-bit chip, offering multifunctional ports for accessories like an air assist pump and MPG (Manual Pulse Generator).
ചിത്രം 4: വിശദമായി view of the control box, highlighting the E-stop button, power input, and various ports for external connections like air pump, laser, 4th axis, and MPG.
Spindle Compatibility:
The 4040-PRO supports various spindle types. It comes supplied with 42mm and 52mm spindle mounts, compatible with the original spindle, 300W spindles, and Genmitsu laser modules. Additional 65mm (B0BRZSY475) and 69mm (B0BRZSVVK3) spindle mounts are available for separate purchase, allowing for greater versatility.
Figure 5: Illustration of different spindle mounts (65/69mm Trimmer, 300W Spindle, Laser) and how to easily change the spindle mount on the machine.
പ്രവർത്തന മേഖല:
The machine offers a generous working area of 15.7” x 15.7” x 3.1” (400mm x 400mm x 78mm), suitable for a wide range of carving and milling projects, including daily wood carving. The redesigned Z-axis carriage simplifies spindle swapping, and additional screw holes allow for higher installation of larger spindles, increasing the overfeed height.
Figure 6: Diagram illustrating the effective working area of the Genmitsu 4040-PRO, showing X, Y, and Z axis dimensions.
ഓപ്ഷണൽ അപ്ഗ്രേഡുകൾ:
- 4th Axis Rotary Module Kit (B0C581H2B3): Supports carving from various angles or full 3D rotary carving with compatible software.
- Wi-Fi Module (B0DK54JHS6): Enables mobile control of the machine.
- XZ-axis Upgrade (B0DHGN4ZYH): Strengthens screw material and improves stability and speed.
മെയിൻ്റനൻസ്
Regular maintenance ensures the longevity and optimal performance of your Genmitsu 4040-PRO CNC machine.
- വൃത്തിയാക്കൽ: Regularly clean dust and debris from the lead screws, linear rails, and working area. Use a soft brush or compressed air.
- ലൂബ്രിക്കേഷൻ: Apply a thin layer of appropriate lubricant to the lead screws and linear rails periodically to ensure smooth movement and prevent wear.
- സ്പിൻഡിൽ കെയർ: Inspect the spindle for any signs of wear or damage. Ensure the collet is clean and free of debris before inserting bits.
- ഇലക്ട്രിക്കൽ കണക്ഷനുകൾ: Periodically check all electrical connections for tightness and ensure no wires are frayed or damaged.
- Spoilboard Replacement: The spoilboard consists of two replaceable MDF boards. If a section becomes too damaged from repeated cuts, replace only the affected board.
ട്രബിൾഷൂട്ടിംഗ്
This section provides solutions to common issues you might encounter with your Genmitsu 4040-PRO CNC machine.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| മെഷീൻ പവർ ഓണാക്കുന്നില്ല | Power cable disconnected; Emergency Stop engaged; Faulty power supply. | Check power connections; Disengage Emergency Stop; Test power supply. |
| Motors not moving or skipping steps | Loose motor connections; Insufficient motor current; Obstruction on rails; Lead screw binding. | Verify motor wiring; Adjust driver current (if applicable); Clean and lubricate rails/lead screws; Check for physical obstructions. |
| Poor carving quality / Chatter | Dull bit; Incorrect feed rate/spindle speed; Loose spindle mount; Material not securely clamped; Lead screw backlash. | Replace bit; Adjust cutting parameters; Tighten spindle mount; Secure workpiece; Inspect lead screw nuts for play. |
| Software connection issues | Incorrect COM port selected; Driver issues; USB cable problem. | Select correct COM port in software; Reinstall USB drivers; Try a different USB cable. |
സ്പെസിഫിക്കേഷനുകൾ
- ബ്രാൻഡ്: ജെൻമിറ്റ്സു
- മോഡൽ: 4040-PRO
- Working Area (X, Y, Z): 15.7” x 15.7” x 3.1” (400mm x 400mm x 78mm)
- മെറ്റീരിയൽ: അലുമിനിയം, അക്രിലിക്
- ഊർജ്ജ സ്രോതസ്സ്: എസി/ഡിസി
- വാല്യംtage: 24 വോൾട്ട് (DC)
- ഇനത്തിൻ്റെ ഭാരം: 45.9 പൗണ്ട്
- ഉൽപ്പന്ന അളവുകൾ: 26.5 x 26.1 x 13.23 ഇഞ്ച്
- നിയന്ത്രണ സംവിധാനം: GRBL നിയന്ത്രണം
- ചലന സംവിധാനം: Lead Screw Driven, Dual Y-axis rails, Z-axis linear rails
- Spindle Mounts Included: 42 മി.മീ, 52 മി.മീ
വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or to purchase additional accessories and parts, please visit the official Genmitsu store or contact Genmitsu customer service. You can find more resources and contact information on the Genmitsu Amazon Store.
ഉപയോക്തൃ മാനുവലിന്റെ ഒരു PDF പതിപ്പ് ഡൗൺലോഡ് ചെയ്യാനും ലഭ്യമാണ്: ഉപയോക്തൃ മാനുവൽ (PDF).
