ESAB Renegade VOLT ES 200i Battery-Powered Stick and TIG Welder User Manual

1. ഉൽപ്പന്നം കഴിഞ്ഞുview

The ESAB Renegade VOLT ES 200i is a cordless, battery-powered welding machine designed for Stick (SMAW) and Live TIG (GTAW) welding processes. It offers exceptional portability and performance, operating in three distinct modes: Battery, Mains, and AMP+ Hybrid. This welder is powered by DEWALT FLEXVOLT 20V/60V MAX 12Ah batteries, providing up to 150 amps of welding output on battery power and up to 200 amps when connected to AC mains.

പ്രധാന സവിശേഷതകളിൽ ഇവ ഉൾപ്പെടുന്നു:

• 200 A output on AC mains (230V)
• Up to 140 A output on battery power
• Includes (4) DeWALT FLEXVOLT 20V/60V 12Ah batteries
• AMP+ hybrid mode for enhanced power delivery
• ഭാരം കുറഞ്ഞതും പോർട്ടബിൾ ഡിസൈൻ
• Durable, impact-resistant housing
• Sun-friendly, intuitive user interface with memory storage for welding parameters
• Efficiency at Maximum Current: 80%
• Power Factor at Maximum Current: 0.99

Figure 1: ESAB Renegade VOLT ES 200i with included accessories.

2 സുരക്ഷാ വിവരങ്ങൾ

Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death.

• വൈദ്യുതാഘാതം: കൊല്ലാൻ സാധ്യതയുണ്ട്. സജീവമായ ഇലക്ട്രിക്കൽ ഭാഗങ്ങളിൽ തൊടരുത്. ഉണങ്ങിയ വെൽഡിംഗ് കയ്യുറകളും സംരക്ഷണ വസ്ത്രങ്ങളും ധരിക്കുക. ശരിയായ ഗ്രൗണ്ടിംഗ് ഉറപ്പാക്കുക.
• പുകയും വാതകങ്ങളും: Can be hazardous to your health. Keep your head out of the fumes. Use ventilation or exhaust to remove fumes and gases from the breathing zone and general area.
• ആർക്ക് കിരണങ്ങൾ: Can injure eyes and burn skin. Wear an approved welding helmet with a proper shade filter. Wear appropriate eye protection with side shields. Wear protective clothing to cover exposed skin.
• തീയും സ്ഫോടനവും: Welding sparks can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
• ചൂടുള്ള ഭാഗങ്ങൾ: Can cause severe burns. Allow equipment to cool before touching. Wear insulated gloves.
• ബാറ്ററി സുരക്ഷ: Use only specified batteries and chargers. Do not expose batteries to fire or extreme temperatures. Do not short-circuit battery terminals.

3. സജ്ജീകരണം

Follow these steps to prepare your ESAB Renegade VOLT ES 200i for operation:

1. അൺപാക്ക് ചെയ്യുന്നു: Carefully remove the welder and all accessories from the packaging. Inspect for any shipping damage.
2. ബാറ്ററി ഇൻസ്റ്റാളേഷൻ: Open the battery compartment. Insert the four DEWALT FLEXVOLT 20V/60V MAX 12Ah batteries into their designated slots. Ensure they are securely latched. The welder can operate on battery power alone.

Figure 2: Installing batteries into the Renegade VOLT ES 200i.

3. Connecting Welding Cables: Connect the electrode holder cable and the work clamp cable to the appropriate terminals on the welder. Ensure connections are tight.
4. ഊർജ്ജ സ്രോതസ്സ് തിരഞ്ഞെടുക്കൽ:
   • ബാറ്ററി മോഡ്: For completely cordless operation.
   • മെയിൻ മോഡ്: Plug the welder into a 120V or 230V AC power outlet for continuous operation and higher output.
   • AMP+ Hybrid Mode: When connected to AC mains, the welder can draw additional power from the batteries to boost output beyond what the mains alone can provide.
5. TIG Welding Setup (Optional): For Live TIG (GTAW) welding, connect your TIG torch and gas supply as per standard TIG welding procedures.

Figure 3: Welder control panel displaying power specifications.

4. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

The Renegade VOLT ES 200i features an intuitive user interface for easy parameter adjustment.

1. പവർ ഓൺ: Press the power button to turn on the welder. The sun-friendly display will illuminate.
2. Select Welding Process: Use the interface to select between Stick (SMAW) or Live TIG (GTAW) welding.
3. പാരാമീറ്ററുകൾ ക്രമീകരിക്കുക: ആവശ്യമുള്ളത് സജ്ജമാക്കുക amperage and other welding parameters using the control knob and buttons. The welder can store welding parameters for future use.
4. വെൽഡിംഗ് ആരംഭിക്കുക: Once parameters are set and safety precautions are observed, you can begin welding. The battery mode allows for significant welding time, capable of striking up to 30 electrodes on a single charge.

For detailed guidance on specific welding techniques for Stick or TIG, refer to professional welding resources or training.

വീഡിയോ 1: ഒരു ഓവർview of the ESAB Renegade VOLT welder's capabilities and portability, demonstrating its use in various environments.

5. പരിപാലനം

പതിവ് അറ്റകുറ്റപ്പണികൾ നിങ്ങളുടെ വെൽഡിംഗ് മെഷീനിന്റെ ദീർഘായുസ്സും ഒപ്റ്റിമൽ പ്രകടനവും ഉറപ്പാക്കുന്നു.

• വൃത്തിയാക്കൽ: Periodically clean the exterior of the welder with a dry, soft cloth. Ensure ventilation openings are free from dust and debris.
• കേബിൾ പരിശോധന: Regularly inspect welding cables, electrode holder, and work clamp for damage, fraying, or loose connections. Replace damaged components immediately.
• ബാറ്ററി കെയർ: Store batteries in a cool, dry place. Avoid fully discharging batteries for extended periods. Charge batteries regularly, especially if the unit is not used frequently.
• ആന്തരിക പരിശോധന: For internal cleaning or inspection, it is recommended to consult with qualified service personnel.

6. പ്രശ്‌നപരിഹാരം

If you encounter issues with your ESAB Renegade VOLT ES 200i, refer to the following common troubleshooting tips:

• ശക്തിയില്ല: Check if the batteries are properly installed and charged. If using mains power, ensure the power cord is securely plugged into a functional outlet and the circuit breaker has not tripped.
• Poor Arc or No Arc: Verify that welding cables are securely connected to the welder and the workpiece. Ensure the work clamp has good contact with the base metal. Check electrode condition and proper selection for the material.
• അമിത ചൂടാക്കൽ: If the welder shuts down due to overheating, allow it to cool down. Ensure adequate ventilation around the machine. Reduce the duty cycle or amperage if continuously welding at high settings.
• ഡിസ്പ്ലേ പ്രശ്നങ്ങൾ: If the display is not functioning correctly, try restarting the machine. If the problem persists, contact customer support.

For issues not covered here, or if troubleshooting steps do not resolve the problem, contact ESAB customer support.

7 സ്പെസിഫിക്കേഷനുകൾ

8. വാറൻ്റിയും പിന്തുണയും

For warranty information, please refer to the official ESAB warranty documentation included with your product or visit the ESAB website. ESAB provides comprehensive support for its products.

For technical assistance, service, or to purchase replacement parts, please contact ESAB customer support through their official channels. You can also visit the ESAB Store on Amazon കൂടുതൽ ഉൽപ്പന്ന വിവരങ്ങൾക്കും ഉറവിടങ്ങൾക്കും.