HALLOMOTOR Sine Wave Intelligent EBike Controller & SW900 Display User Manual

1. ആമുഖം

This manual provides essential information for the installation, operation, and maintenance of your HALLOMOTOR Sine Wave Intelligent EBike Controller and SW900 Display. This system is designed for 48V-72V battery systems, delivering 2000W-4000W of power with a 60A current rating and an 18 MOSFET configuration for smooth and efficient electric bicycle performance. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. ഉൽപ്പന്നം കഴിഞ്ഞുview

The HALLOMOTOR EBike Controller and SW900 Display system consists of a high-performance sine wave controller and a digital display unit. The controller manages power delivery to the motor, while the display provides real-time riding data and allows for system configuration.

ചിത്രം 2.1: The HALLOMOTOR Sine Wave Intelligent EBike Controller (bottom) and the SW900 Display (top). The controller is a black, finned aluminum casing with numerous wires extending from one end. The display is a rectangular black unit with a digital screen and control buttons on the left side, connected by a cable.

ചിത്രം 2.2: ക്ലോസ് അപ്പ് view of the HALLOMOTOR EBike Controller, showcasing the extensive wiring harness. Various colored wires with different connectors are visible, including thick power cables, motor phase wires, and smaller signal wires for accessories and sensors. A yellow XT90 connector is also visible.

ചിത്രം 2.3: Dimensions of the EBike Controller. The image indicates a length of 26.5 cm, a width of 9.5 cm (including mounting bracket), and a height of 5.0 cm. The main body length is approximately 23.5 cm.

ചിത്രം 2.4: Product label on the side of the Sine Wave Controller. It displays the model number RM607260ASVPR, Rated Voltage: DC60V/72V, Maximum Current: 60±1A, Rated Current: 30A, Speed Set: 1-4.2V, Brake Input: Low-Level, and Low Voltage Protection: DC50/60±1V.

ചിത്രം 2.5: Detailed wiring diagram for the EBike Controller. Key connections are numbered and labeled: 1. Motor Cable connection (3-Phase), 2. Power Supply Cable XT90, 3. Light, 4. Electric Lock, 5. Self Learning, 6. Display, 7. Reverse, 8. Throttle, 9. Brake, 10. Cruise, 11. Speed Limit, 12. PAS (Pedal Assist System), 13. Alarm, 14. Hall sensor wires.

ചിത്രം 2.6: The SW900 Display unit. This digital display shows speed, odometer (ODO), trip distance, battery level, power output (WATT), and pedal assist system (PAS) level. It features control buttons on the left for navigation and settings.

3 സ്പെസിഫിക്കേഷനുകൾ

ഡിസ്പ്ലേ യൂണിറ്റ്: SW900 Digital Display

• Functions: Speed, Odometer (ODO), Trip Distance, Battery Level, Power Output (WATT), PAS Level.
• Compatibility: Designed to work seamlessly with the HALLOMOTOR Sine Wave Controller.

4. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും

Proper installation is crucial for the safe and efficient operation of your e-bike system. If you are unsure about any steps, it is recommended to seek assistance from a qualified e-bike technician.

4.1 സുരക്ഷാ മുൻകരുതലുകൾ

• ഏതെങ്കിലും ഇൻസ്റ്റാളേഷൻ അല്ലെങ്കിൽ അറ്റകുറ്റപ്പണി നടത്തുന്നതിന് മുമ്പ് എല്ലായ്പ്പോഴും ബാറ്ററി വിച്ഛേദിക്കുക.
• ഷോർട്ട് സർക്യൂട്ടുകൾ തടയുന്നതിന് എല്ലാ കണക്ഷനുകളും സുരക്ഷിതമാണെന്നും ശരിയായി ഇൻസുലേറ്റ് ചെയ്തിട്ടുണ്ടെന്നും ഉറപ്പാക്കുക.
• ബാറ്ററി വോളിയം ആണെന്ന് പരിശോധിക്കുകtage കൺട്രോളറിന്റെ നിർദ്ദിഷ്ട വോള്യവുമായി പൊരുത്തപ്പെടുന്നുtagഇ ശ്രേണി (48V-72V).
• കണ്ണിന് സംരക്ഷണം ഉൾപ്പെടെയുള്ള ഉചിതമായ സുരക്ഷാ ഉപകരണങ്ങൾ ധരിക്കുക.

4.2 Mounting the Controller and Display

• കൺട്രോളർ: Mount the controller in a location that is protected from direct water exposure and physical impact, allowing for adequate airflow for cooling. Use the integrated mounting bracket and appropriate fasteners.
• ഡിസ്പ്ലേ: Mount the SW900 display securely on your handlebar in a position that is easily visible and accessible while riding.

4.3 Wiring Connections (Refer to Figure 2.5)

1. Motor Cable (3-Phase): Connect the three thick motor phase wires (typically green, blue, yellow) from the controller to the corresponding motor phase wires. Ensure correct color matching.
2. ഹാൾ സെൻസർ വയറുകൾ: Connect the smaller Hall sensor wires from the controller to the motor's Hall sensor connector. These are crucial for smooth motor operation.
3. Power Supply Cable (XT90): Connect the main power cable (XT90 connector) from the controller to your e-bike battery. Ensure polarity is correct (red to positive, black to negative).
4. ഇലക്ട്രിക് ലോക്ക്: Connect the electric lock wires (if applicable) to your ignition switch or power button.
5. ഡിസ്പ്ലേ: Connect the SW900 display cable to the designated display port on the controller.
6. ത്രോട്ടിൽ: Connect the throttle cable to the controller's throttle input.
7. പി‌എ‌എസ് (പെഡൽ അസിസ്റ്റ് സിസ്റ്റം): Connect the PAS sensor cable to the controller's PAS input.
8. ബ്രേക്ക്: Connect the brake lever cut-off switches (if equipped) to the controller's brake input. This provides a low-level brake signal to cut motor power when braking.
9. Light/Alarm/Reverse/Cruise/Speed Limit: Connect any optional accessories such as lights, alarm systems, reverse function, cruise control, or speed limit switches to their respective ports on the controller as needed.
10. സ്വയം പഠന വയറുകൾ: These two wires are typically used for initial motor pairing. Connect them briefly, allow the motor to spin, then disconnect. Refer to specific self-learning instructions if provided with your motor.

After all connections are made, double-check them for security and correctness before connecting the battery.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

The SW900 display provides an intuitive interface for controlling and monitoring your e-bike.

5.1 പവർ ഓൺ/ഓഫ്

• To power on the system, press and hold the power button on the SW900 display for a few seconds.
• പവർ ഓഫ് ചെയ്യാൻ, ഡിസ്പ്ലേ ഓഫാകുന്നതുവരെ പവർ ബട്ടൺ വീണ്ടും അമർത്തിപ്പിടിക്കുക.

5.2 ഡിസ്പ്ലേ ഫംഗ്ഷനുകൾ

The SW900 display shows various parameters:

• വേഗത: Current riding speed (Km/h or Mph).
• ODO: Total odometer reading (total distance traveled).
• യാത്ര: Trip distance for the current ride.
• ബാറ്ററി നില: Graphical representation of remaining battery charge.
• വാട്ട്: Real-time power output from the motor.
• PAS ലെവൽ: Current Pedal Assist System level (e.g., 0-5).

5.3 Adjusting PAS Level

Use the '+' and '-' buttons on the display to increase or decrease the pedal assist level. Level 0 typically means no assist, while higher numbers provide more motor assistance.

5.4 ക്രമീകരണ മെനു

The SW900 display usually has a settings menu accessible by pressing a combination of buttons (e.g., power and '+' simultaneously). This menu allows for configuration of parameters such as wheel size, speed unit (Km/h/Mph), battery voltage, and more. Refer to the specific SW900 display manual for detailed instructions on navigating and adjusting settings.

6. പരിപാലനം

Regular maintenance helps ensure the longevity and reliable performance of your e-bike controller and display.

• വൃത്തിയായി സൂക്ഷിക്കു: Periodically wipe down the controller and display with a soft, damp തുണി. കഠിനമായ രാസവസ്തുക്കളോ ഉരച്ചിലുകളോ ഉപയോഗിക്കുന്നത് ഒഴിവാക്കുക.
• കണക്ഷനുകൾ പരിശോധിക്കുക: Regularly inspect all wiring connections for tightness and signs of corrosion or damage. Ensure all connectors are fully seated.
• വെള്ളത്തിൽ നിന്ന് സംരക്ഷിക്കുക: While the controller has an IP65 waterproof rating, avoid submerging it in water or exposing it to high-pressure water jets. Ensure the display is also protected from heavy rain.
• ശാരീരിക നാശം ഒഴിവാക്കുക: Protect the controller and display from impacts or drops.
• താപനില: Operate and store the components within their specified temperature ranges to prevent damage.

7. പ്രശ്‌നപരിഹാരം

This section addresses common issues you might encounter. For more complex problems, consult a professional e-bike technician.

7.1 No Power to Display/Motor

• ബാറ്ററി പരിശോധിക്കുക: Ensure the battery is charged and properly connected to the controller.
• പ്രധാന വൈദ്യുതി കണക്ഷൻ: Verify the XT90 power cable connection is secure.
• ഇലക്ട്രിക് ലോക്ക്: If an electric lock is used, ensure it is in the "ON" position.
• ഡിസ്പ്ലേ കേബിൾ: Check the connection between the display and the controller.

7.2 Motor Not Responding

• Throttle/PAS: Ensure the throttle is connected and functioning, and the PAS sensor is correctly installed and aligned.
• ബ്രേക്ക് ലിവറുകൾ: Check if the brake cut-off switches are engaged. Disconnect them temporarily to test if they are causing the issue.
• Motor Phase/Hall Wires: Verify all motor phase and Hall sensor wires are securely connected and correctly matched.
• സ്വയം പഠനം: If the motor is new or has been disconnected, perform the self-learning procedure (briefly connect the self-learning wires, allow motor to spin, then disconnect).

7.3 തെറ്റായ വേഗത/ദൂര വായനകൾ

• ചക്ര വലുപ്പ ക്രമീകരണം: Access the SW900 display settings menu and ensure the correct wheel size is configured.
• സ്പീഡ് സെൻസർ: Check if the speed sensor (if external) is properly installed and functioning.

7.4 Display Error Codes

The SW900 display may show error codes. Refer to the specific SW900 display manual for a list of error codes and their corresponding troubleshooting steps.

8. വാറൻ്റിയും പിന്തുണയും

For warranty information and technical support, please contact your original seller or HALLOMOTOR directly. Keep your purchase receipt as proof of purchase. Specific warranty terms and conditions may vary.

When contacting support, please be prepared to provide the following information:

• Product Model: HALLOMOTOR 60A Controller + SW900 Display
• വാങ്ങിയ തീയതി
• പ്രശ്നത്തിന്റെ വിവരണം
• Any relevant error codes from the display