1. ആമുഖവും അവസാനവുംview
The Saker Portable Electric Welding Machine (Model SK-PWM110) is a compact and lightweight welding solution designed for both DIY enthusiasts and professionals. Featuring advanced IGBT inverter technology, this machine provides stable current and powerful welding performance, ensuring smooth arc initiation and minimal spatter. Its portable design allows for easy transport and one-handed operation, making it suitable for various applications from home repairs to light industrial tasks.
Figure 1.1: The Saker Portable Electric Welding Machine and its included accessories.
2. ഉൽപ്പന്ന സവിശേഷതകൾ
- Intelligent IGBT Inverter Technology: Provides high no-load voltage and excellent compensation for stable current and powerful welding. Designed for easy arc initiation, minimal spatter, and smooth welds, even for beginners.
- Powerful 20-120 Amps Welding Output: Offers adjustable welding output with a convenient 5-speed knob for precise current control. Ideal for home DIY projects, professional welding, and general repair work across various materials.
- മിനി പോർട്ടബിൾ ഡിസൈൻ: Weighs just 3.3 lbs and measures 9.8” x 9.45”, allowing for effortless one-handed operation and easy storage.
- Supports Multiple Rod Sizes: Accommodates welding rods from 3/32″ to 1/8″ (2.5-3.2mm). Equipped with a hot arc start function for cleaner weld pools.
- Safe & Stable Operation: Features a powerful air intake, intelligent heat dissipation system, built-in 360° cooling technology, and specialized overheat protection to safeguard internal circuits and ensure long-lasting performance.
ചിത്രം 2.1: കീ അഡ്വാൻസ്tages of the Saker Portable Electric Welding Machine, including compact size, adjustable levels, IGBT technology, smooth arc, and one-hand operation.
Figure 2.2: The Saker welder is compatible with various materials, including alloy steel, carbon steel, and iron.
3 ഉൾപ്പെടുത്തിയ ഘടകങ്ങൾ
Your Saker Portable Electric Welding Machine package includes the following items:
- Handheld Welding Machine (SK-PWM110)
- ചുമക്കുന്ന കേസ്
- Welding Ground Cable with Clamp
- Welding Brush
- ഉപയോക്തൃ മാനുവൽ
- വെൽഡിംഗ് ഹെൽമെറ്റ്
- 20 x 3/32" (2.5mm) Welding Rods
Figure 3.1: All components included in the Saker Portable Electric Welding Machine package.
4 സുരക്ഷാ വിവരങ്ങൾ
മുന്നറിയിപ്പ്: Welding can be dangerous. Always prioritize safety to prevent injury or damage. Read and understand this manual completely before operation. Adhere to all local and national safety regulations.
- വൈദ്യുതാഘാതം: Can be fatal. Ensure proper grounding. Do not touch live electrical parts or electrodes with bare skin, wet gloves, or wet clothing. Always work in a dry environment.
- പുകയും വാതകങ്ങളും: Can be hazardous to health. Work in a well-ventilated area. Use fume extractors or respirators as needed.
- ആർക്ക് കിരണങ്ങൾ: Harmful to eyes and skin. Always wear a welding helmet with appropriate shade, protective clothing, and gloves.
- തീയും സ്ഫോടനവും: Welding sparks can cause fire. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
- ശബ്ദം: അമിതമായ ശബ്ദം കേൾവിശക്തിയെ തകരാറിലാക്കും. ചെവി സംരക്ഷണം ധരിക്കുക.
- ശരിയായി പ്രവർത്തിക്കാതിരിക്കൽ: If the machine malfunctions, contact authorized professionals. Do not attempt repairs unless qualified.
Always wear appropriate Personal Protective Equipment (PPE) including a welding helmet, gloves, and protective clothing when operating the welding machine.
5. സജ്ജീകരണം
Follow these steps to set up your Saker Portable Electric Welding Machine:
- ഗ്രൗണ്ട് Cl ബന്ധിപ്പിക്കുകamp: ഗ്രൗണ്ട് cl ഘടിപ്പിക്കുകamp securely to the workpiece. Ensure good electrical contact to prevent poor arc performance.
- ഇലക്ട്രോഡ് ചേർക്കുക: Press the electrode replacement button and insert the welding rod (electrode) into the welding chuck. Ensure it is firmly seated. The machine supports 3/32" to 1/8" (2.5-3.2mm) rods.
- പവർ ബന്ധിപ്പിക്കുക: Plug the power cord into a standard 110V AC outlet. Ensure the power switch on the machine is in the "OFF" position before plugging in.
- പവർ ഓൺ: Flip the power switch to the "ON" position. The machine will power on, and the cooling fan will activate.
Figure 5.1: Key components of the Saker Handheld Welding Machine, including the electrode replacement button, welding chuck, welding button, current adjustment knob, power switch, and all-in-one ground clamp.
6. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Once set up, follow these guidelines for effective welding:
- കറന്റ് ക്രമീകരിക്കുക: Use the 5-speed knob on the top of the machine to adjust the welding current (20-120 Amps) according to the material thickness and electrode size. Start with a lower setting and increase as needed.
- ഇനിഷ്യേറ്റ് ആർക്ക്: Bring the electrode into contact with the workpiece at a slight angle. The hot arc start function will help initiate the arc smoothly. Maintain a consistent arc length.
- Welding Technique: Move the electrode steadily along the joint, maintaining a consistent travel speed and angle to create a uniform weld bead. The IGBT technology helps minimize spatter for cleaner welds.
- പ്രകടനം നിരീക്ഷിക്കുക: Pay attention to the sound of the arc and the appearance of the weld pool. Adjust current or technique as necessary.
- ശാന്തമാകൂ: After welding, allow the machine to cool down. The internal cooling system will continue to operate to dissipate heat.
Figure 6.1: Proper use of the Saker Handheld Welding Machine during operation.
Figure 6.2: The 5-level adjustable current knob allows for precise control of welding output.
Official Product Video: Saker Portable Electric Welding Machine in Use
Video 6.1: This video demonstrates the Saker Portable Electric Welding Machine in action, showcasing its ease of use and welding capabilities on various materials.
7. പരിപാലനം
Proper maintenance ensures the longevity and optimal performance of your welding machine:
- വൃത്തിയാക്കൽ: Regularly clean the machine's exterior with a dry cloth. Ensure ventilation openings are free from dust and debris to maintain efficient cooling.
- Electrode Holder and Ground Clamp: Inspect these components for wear or damage. Ensure connections are tight and free from corrosion.
- സംഭരണം: Store the welding machine in its carrying case in a dry, clean environment, away from direct sunlight and extreme temperatures.
- കേബിൾ പരിശോധന: Periodically check the power cord and welding cables for cuts, abrasions, or exposed wires. Replace damaged cables immediately.
8. പ്രശ്നപരിഹാരം
If you encounter issues with your Saker Portable Electric Welding Machine, refer to the following common troubleshooting tips:
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| No Arc / Difficult Arc Start |
|
|
| അമിതമായ സ്പാറ്റർ |
|
|
| മെഷീൻ അമിത ചൂടാക്കൽ |
|
|
For further assistance or if the problem persists, please contact Saker customer service.
9 സ്പെസിഫിക്കേഷനുകൾ
Detailed technical specifications for the Saker Portable Electric Welding Machine (SK-PWM110):
| പരാമീറ്റർ | മൂല്യം |
|---|---|
| പവർ വോളിയംtage | 1 ഫേസ് എസി 110V±10% |
| ആവൃത്തി | 60Hz |
| Rated Input Power Capacity | 4.6 കെ.വി.എ |
| നോ-ലോഡ് വോളിയംtage | 59V |
| ഔട്ട്പുട്ട് കറൻ്റ് | 20-120എ |
| റേറ്റുചെയ്ത putട്ട്പുട്ട് വോളിയംtage | 24.8V |
| ഡ്യൂട്ടി സൈക്കിൾ | 20% |
| നോ-ലോഡ് നഷ്ടം | 10W |
| പവർ ഫാക്ടർ | 0.76 |
| ഭാരം | 1.8 കി.ഗ്രാം (3.97 പൗണ്ട്) |
| ഭവന സംരക്ഷണ ഗ്രേഡ് | IP21 |
| ഇൻസുലേഷൻ ഗ്രേഡ് | F |
| അളവുകൾ (L×W×H) | 250mm × 100mm × 250mm (9.84in × 3.94in × 9.84in) |
10. വാറൻ്റിയും പിന്തുണയും
The Saker Portable Electric Welding Machine comes with a 24-month full machine warranty, covering defects in materials and workmanship. The product is also FCC സർട്ടിഫൈഡ്, ensuring compliance with electronic safety standards.
For any warranty claims, technical support, or troubleshooting assistance, please contact Saker customer service. Our team is available to provide comprehensive support and guidance.
Figure 10.1: The Saker Portable Electric Welding Machine is FCC certified and includes a 2-year defect support.
