1. ആമുഖം
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your Mechanivis FarDriver ND72450 E-Motorcycle Controller. Please read this manual thoroughly before using the product to ensure proper functionality and to prevent damage.
2. ഉൽപ്പന്നം കഴിഞ്ഞുview
The FarDriver ND72450 is a high-performance Brushless DC (BLDC) motor controller designed for E-Motorcycles. It features a robust design with a 450A protect phase current and is programmable via Bluetooth, offering precise control over your electric vehicle's motor. The controller is rated for 72V, 84V, or 96V systems and boasts an IP67 waterproof rating, ensuring durability in various environmental conditions.
ചിത്രം 1: മുൻഭാഗം view of the FarDriver ND72450 E-Motorcycle Controller. This image displays the main unit with its robust casing and connection ports.
3. സവിശേഷതകൾ
- ഉയർന്ന പ്രകടനം: Capable of handling a max DC current of 190A and a protect phase current of 450A.
- വൈഡ് വോളിയംtagഇ അനുയോജ്യത: Supports rated voltages of 72V, 84V, and 96V.
- Programmable with Bluetooth: Allows for easy configuration and tuning via a Bluetooth adapter and a compatible mobile application.
- ശക്തമായ സംരക്ഷണം: ഓവർ വോളിയം ഉൾപ്പെടുന്നുtage, over-current, and overheating protection for enhanced equipment longevity.
- വാട്ടർപ്രൂഫ് ഡിസൈൻ: IP67 rated for protection against dust and water ingress.
- ഉപയോക്തൃ-സൗഹൃദ ഇൻ്റർഫേസ്: Designed for straightforward development and debugging.
Figure 2: The controller unit displaying key specifications such as Max DC Current, Rated Voltage, Net Weight, Protect Phase Current, Adapter Motor, and Waterproof rating.
4. പാക്കേജ് ഉള്ളടക്കം
അൺപാക്ക് ചെയ്യുമ്പോൾ, താഴെ ലിസ്റ്റ് ചെയ്തിരിക്കുന്ന എല്ലാ ഇനങ്ങളും ഉണ്ടെന്നും കേടുപാടുകൾ സംഭവിച്ചിട്ടില്ലെന്നും ദയവായി പരിശോധിക്കുക:
- 1 x FarDriver ND72450 Controller Unit
- 1 x Bluetooth (BT) Adapter
- 1 x Wiring Harness (with labeled wires)
- സ്പെയർ കണക്ടറുകൾ
- സ്പെയർ പിന്നുകൾ
Figure 3: The FarDriver ND72450 controller shown alongside its comprehensive wiring harness, which connects to various components of the e-motorcycle.
ചിത്രം 4: വിശദമായ ഒരു view of the wiring harness, highlighting the individual wire labels, along with included spare connectors and pins for custom installations or repairs.
Figure 5: The Bluetooth adapter, which facilitates wireless connection to a smartphone application for controller programming and monitoring.
5. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
Installation of the FarDriver ND72450 controller requires careful attention to wiring and safety. It is recommended that installation be performed by a qualified technician. Ensure the vehicle's power is completely disconnected before beginning installation.
5.1 കൺട്രോളർ മൌണ്ട് ചെയ്യുന്നു
Mount the controller securely in a location that is protected from direct impact and excessive vibration. Ensure adequate airflow around the unit for heat dissipation. The controller is IP67 rated, but avoiding direct exposure to harsh elements will prolong its lifespan.
Figure 6: Technical drawing illustrating the dimensions of the FarDriver ND72450 controller, useful for planning mounting locations.
5.2 വയറിംഗ് കണക്ഷനുകൾ
Refer to the labeled wiring harness (Figure 4) for correct connections. The main connections typically include:
- ബാറ്ററി പവർ: Connect the main positive and negative terminals to your e-motorcycle's battery pack. Ensure correct polarity.
- മോട്ടോർ ഫേസ് വയറുകൾ: Connect the three phase wires (U, V, W) from the controller to the corresponding motor phase wires.
- ഹാൾ സെൻസർ വയറുകൾ: Connect the motor's Hall sensor wires to the controller's Hall input.
- ത്രോട്ടിൽ ഇൻപുട്ട്: Connect the throttle signal wire, ground, and 5V supply from the controller to your throttle assembly.
- Ignition/Key Switch: Connect the ignition wire to the vehicle's key switch or power button.
- Brake Switches: Connect brake lever switches for regenerative braking or motor cut-off functions.
- വേഗത സിഗ്നൽ: Connect the speed sensor if applicable.
- ബ്ലൂടൂത്ത് അഡാപ്റ്റർ: Connect the provided Bluetooth adapter to its dedicated port on the controller for wireless programming.
Warning: Incorrect wiring can cause severe damage to the controller, motor, battery, or vehicle, and may pose a safety risk. Double-check all connections before applying power.
6. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
Once the controller is correctly installed and wired, you can proceed with initial setup and operation.
6.1 പ്രാരംഭ പവർ-അപ്പ്
Turn on the vehicle's ignition. The controller should power up. Listen for any unusual sounds or observe any error indicators.
6.2 Bluetooth Programming
The FarDriver ND72450 controller is programmable via a Bluetooth connection. Download the official FarDriver application to your smartphone. Connect the Bluetooth adapter to the controller, then pair your phone with the adapter. The application allows you to:
- Adjust motor parameters (e.g., current limits, speed limits).
- Configure throttle response.
- Monitor real-time data (e.g., battery voltage, motor RPM, temperature).
- Perform motor self-learning/identification.
Refer to the in-app instructions for detailed guidance on parameter adjustments.
Figure 7: An alternative programming method using a USB cable (left) and the Bluetooth adapter (right), providing flexibility for configuration.
6.3 സവാരി
After successful programming and testing, operate your e-motorcycle as usual. The controller will manage power delivery to the motor based on your throttle input and configured parameters.
7. പരിപാലനം
The FarDriver ND72450 controller is designed for minimal maintenance. However, regular checks can ensure optimal performance and longevity:
- വിഷ്വൽ പരിശോധന: Periodically inspect the controller and all wiring for any signs of damage, corrosion, or loose connections.
- ശുചിത്വം: Keep the controller free from dirt, dust, and debris. While waterproof, excessive buildup can hinder heat dissipation.
- കണക്ഷൻ സമഗ്രത: Ensure all connectors are firmly seated.
- സോഫ്റ്റ്വെയർ അപ്ഡേറ്റുകൾ: Check for any available firmware updates for the controller via the Bluetooth application, if provided by the manufacturer.
8. പ്രശ്നപരിഹാരം
If you encounter issues with your FarDriver ND72450 controller, refer to the following common problems and solutions:
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| കൺട്രോളർ പവർ ഓണാക്കുന്നില്ല. | No power from battery, faulty ignition switch, loose power connections. | ബാറ്ററി വോളിയം പരിശോധിക്കുകtage. Verify all power connections are secure. Test ignition switch functionality. |
| Motor does not respond to throttle. | Throttle not connected correctly, faulty throttle, motor phase/Hall sensor wires incorrect, controller in error state. | Inspect throttle wiring. Test throttle output. Recheck motor and Hall sensor connections. Check controller for error codes via Bluetooth app. |
| Motor runs roughly or makes unusual noise. | Incorrect motor parameters, Hall sensor issues, motor phase wire issues. | Perform motor self-learning via the Bluetooth app. Verify Hall sensor and motor phase wire connections. |
| ബ്ലൂടൂത്ത് കണക്ഷൻ പ്രശ്നങ്ങൾ. | Bluetooth adapter not connected, adapter faulty, app issues, interference. | Ensure Bluetooth adapter is securely connected. Restart phone and app. Try pairing again. Ensure no strong interference sources nearby. |
| Controller overheats. | Insufficient airflow, excessive load, incorrect motor parameters. | Ensure controller has adequate ventilation. Reduce continuous high load. Review motor current limits in the app. |
For issues not covered here, or if problems persist, please contact Mechanivis customer support.
9 സ്പെസിഫിക്കേഷനുകൾ
| പരാമീറ്റർ | മൂല്യം |
|---|---|
| മോഡൽ | ND72450 |
| Max DC Current | 190എ |
| Protect Phase Current | 450എ |
| റേറ്റുചെയ്ത വോളിയംtage | 72 വി / 84 വി / 96 വി |
| വാട്ടർപ്രൂഫ് റേറ്റിംഗ് | IP67 |
| ഇനത്തിൻ്റെ ഭാരം | 6.61 പൗണ്ട് (ഏകദേശം 3 കിലോഗ്രാം) |
| പാക്കേജ് അളവുകൾ | 0.39 x 0.39 x 0.39 ഇഞ്ച് (ഏകദേശം 1 x 1 x 1 സെ.മീ) - Note: This package dimension seems incorrect and likely refers to a small accessory. Actual controller dimensions are shown in Figure 6. |
| കണക്റ്റിവിറ്റി | ബ്ലൂടൂത്ത് |
10. വാറൻ്റിയും പിന്തുണയും
For warranty information, please refer to the purchase documentation or contact your retailer. For technical support, assistance with installation, or troubleshooting beyond the scope of this manual, please contact Mechanivis customer service directly. Provide your product model number (ND72450) and purchase details when seeking support.
നിർമ്മാതാവ്: Mechanivis
ASIN: B0F3NJRMRW