Saker Portable Welding Machine User Manual

1. ആമുഖം

Thank you for choosing the Saker Portable Welding Machine. This compact and powerful 110V welder, featuring advanced IGBT inverter technology, is designed for stable current and efficient welding performance. It is suitable for various applications including home DIY projects, professional welding tasks, and general repair work on materials like carbon steel, iron, and alloy steel. This manual provides essential information for safe and effective operation, maintenance, and troubleshooting.

2 സുരക്ഷാ വിവരങ്ങൾ

Always prioritize safety when operating welding equipment. Failure to follow safety guidelines can result in serious injury or property damage.

• നേത്ര സംരക്ഷണം: Always wear appropriate welding helmets or goggles with the correct shade to protect your eyes from intense light and UV radiation.
• സംരക്ഷണ വസ്ത്രം: Wear flame-resistant clothing, welding gloves, and closed-toe shoes to protect against sparks, heat, and electrical shock.
• വെൻ്റിലേഷൻ: Ensure adequate ventilation in your work area to avoid inhaling welding fumes, which can be hazardous.
• ഇലക്ട്രിക്കൽ സുരക്ഷ: Never operate the welder in wet conditions. Ensure all electrical connections are secure and the machine is properly grounded.
• അഗ്നി അപകടങ്ങൾ: വെൽഡിംഗ് സ്ഥലത്ത് നിന്ന് തീപിടിക്കുന്ന വസ്തുക്കൾ മാറ്റി വയ്ക്കുക. ഒരു അഗ്നിശമന ഉപകരണം എപ്പോഴും ലഭ്യമാക്കുക.
• വർക്ക്പീസ് സുരക്ഷ: Secure the workpiece before welding to prevent movement.
• കുട്ടികളും കാഴ്ചക്കാരും: വെൽഡിംഗ് ഏരിയയിൽ നിന്ന് കുട്ടികളെയും അനധികൃത വ്യക്തികളെയും അകറ്റി നിർത്തുക.

3. ഉൽപ്പന്നം കഴിഞ്ഞുview ഘടകങ്ങളും

The Saker Portable Welding Machine is designed for ease of use and portability. Familiarize yourself with its main components.

Figure 3.1: Saker Portable Welding Machine with accessories including welding rods, goggles, welding ground wire, welding helmet, and welding brush.

Figure 3.2: Key components of the welding machine, including the electrode, welding chuck, welding button, all-in-one ground clamp, power switch, electrode replacement button, and current adjustment knob.

പാക്കേജ് ഉള്ളടക്കം:

• 1 x Arc Welder Handheld
• 1 x ചുമക്കുന്ന കേസ്
• 1 x ഗോഗിൾസ്
• 1 x Welding Ground Wire
• 1 x Welding Helmet
• 1 x Welding Brush
• 1 x ഉപയോക്തൃ മാനുവൽ
• 20 x Welding Rods (3/32 inches)

4. സജ്ജീകരണം

Before operating the welding machine, ensure proper setup for safety and optimal performance.

1. അൺപാക്ക്: Carefully remove all components from the carrying case. Inspect for any damage.
2. ഗ്രൗണ്ട് Cl ബന്ധിപ്പിക്കുകamp: Attach the all-in-one ground clamp securely to the workpiece. Ensure good electrical contact.
3. Insert Welding Rod: With the power switch OFF, insert a welding rod (3/32" to 1/8" compatible) into the electrode chuck. Use the electrode replacement button if needed to secure the rod.
4. പവർ കണക്ഷൻ: Plug the welding machine into a standard 110V AC power outlet.
5. സംരക്ഷണ ഗിയർ ധരിക്കുക: Always put on your welding helmet/goggles, welding gloves, and other protective clothing before turning on the machine.

5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ

This section guides you through the operation of your Saker Portable Welding Machine.

5.1 Powering On and Current Adjustment

Turn on the machine using the power switch. The welding machine offers adjustable output from 20 to 120 amps with a 5-speed knob for precise current control.

Figure 5.1: The 5-level adjustable current knob allows precise control from 20A to 120A. Levels 1-3 are suitable for welding sheet metal, while levels 4-5 provide higher currents for thicker workpieces.

• Level 1 (20A): For very thin materials or delicate work.
• Level 2 (45A): Suitable for thin sheet metal.
• Level 3 (70A): General purpose welding for common sheet metal thicknesses.
• Level 4 (95A): For thicker workpieces requiring more heat.
• Level 5 (120A): Maximum power for thick materials and strong penetration.

Adjust the current based on the thickness and type of material you are welding. Beginners may find the automatic current adjustment helpful for achieving clean seams.

5.2 വെൽഡിംഗ് പ്രക്രിയ

Once the machine is set up and powered on, you can begin welding.

1. Strike the Arc: Gently tap or scratch the welding rod against the workpiece to initiate the arc. The hot arc start function ensures smooth arc initiation.
2. Maintain Arc Length: Keep a consistent arc length (distance between the rod and workpiece) for a stable weld.
3. സ്ഥിരതയോടെ നീങ്ങുക: Move the welding rod along the joint at a steady pace, creating a uniform weld bead.
4. Observe Weld Pool: Monitor the molten weld pool to ensure proper penetration and fusion.
5. Finish Weld: When the weld is complete, quickly pull the rod away from the workpiece to break the arc.

5.3 Compatible Materials and Rod Sizes

This welding machine is compatible with welding rods ranging from 3/32" to 1/8" (2.5 - 3.2mm). It can be used on various materials.

Figure 5.2: The Saker Portable Welding Machine is compatible with iron, carbon steel, and alloy steel.

5.4 പ്രവർത്തന പ്രദർശന വീഡിയോ

Watch this official product video for a visual guide on setting up and operating the Saker Portable Welding Machine.

6. പരിപാലനം

പതിവ് അറ്റകുറ്റപ്പണികൾ നിങ്ങളുടെ വെൽഡിംഗ് മെഷീനിന്റെ ദീർഘായുസ്സും സുരക്ഷിതമായ പ്രവർത്തനവും ഉറപ്പാക്കുന്നു.

• വൃത്തിയാക്കൽ: After each use, clean the welding machine, especially the electrode chuck and ground clamp, to remove spatter and debris. Use the included welding brush.
• വെന്റിലേഷൻ ഗ്രില്ലുകൾ: Ensure the ventilation grilles are clear of obstructions to allow for proper cooling. The machine has a built-in 360° cooling technology.
• കേബിൾ പരിശോധന: തേയ്മാനം, മുറിവുകൾ അല്ലെങ്കിൽ കേടുപാടുകൾ എന്നിവയ്ക്കായി എല്ലാ കേബിളുകളും കണക്ഷനുകളും ഇടയ്ക്കിടെ പരിശോധിക്കുക. കേടായ ഘടകങ്ങൾ ഉടനടി മാറ്റിസ്ഥാപിക്കുക.
• സംഭരണം: Store the welding machine in its carrying case in a dry, clean environment away from direct sunlight and extreme temperatures.

7. പ്രശ്‌നപരിഹാരം

If you encounter issues with your Saker Portable Welding Machine, refer to the common problems and solutions below.

If the problem persists after attempting these solutions, please contact Saker customer support.

8 സ്പെസിഫിക്കേഷനുകൾ

Technical specifications for the Saker Portable Welding Machine.

9. വാറൻ്റിയും പിന്തുണയും

Saker provides comprehensive support for its products.

• വാറൻ്റി: This product comes with a 24-month complete machine warranty.
• കസ്റ്റമർ സർവീസ്: For any questions, troubleshooting assistance beyond this manual, or warranty claims, please contact Saker customer service. Refer to the product packaging or the official Saker webബന്ധപ്പെടാനുള്ള വിശദാംശങ്ങൾക്കുള്ള സൈറ്റ്.