Figure 1: HZXVOGEN MIG250DP Multi-Process Welder Overview - Showcasing key features and design.
1 പ്രധാനപ്പെട്ട സുരക്ഷാ വിവരങ്ങൾ
Welding operations involve inherent risks. Always prioritize safety to prevent injury or damage. Read and understand all safety warnings and instructions before operating the HZXVOGEN MIG250DP welder.
- വൈദ്യുതാഘാതം: Can kill. Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure proper grounding.
- പുകയും വാതകങ്ങളും: Can be hazardous to your health. Keep your head out of the fumes. Use adequate ventilation or exhaust at the arc.
- ആർക്ക് കിരണങ്ങൾ: Can injure eyes and burn skin. Wear a welding helmet with a proper shade filter and protective clothing.
- തീയും സ്ഫോടനവും: Welding sparks and hot metal can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
- പൊള്ളലുകൾ: ചൂടുള്ള ലോഹം ഗുരുതരമായ പൊള്ളലിന് കാരണമാകും. ചൂടുള്ള ഭാഗങ്ങൾ വെറും കൈകൾ കൊണ്ട് തൊടരുത്.
- വൈദ്യുതകാന്തിക ഫീൽഡുകൾ (EMF): May interfere with pacemakers. Consult your doctor before welding.
The HZXVOGEN MIG250DP includes safety features such as a Voltage Reduction Device (VRD) and protection against overvoltage, overcurrent, overload, and overheating. However, these features do not replace proper safety practices.
Figure 2: Welder Safety Features - Illustrates the various protection systems integrated into the HZXVOGEN MIG250DP, including overcurrent, overvoltage, overheat, overload, electrostatic discharge protection, and IP21 waterproofing.
2. ഉൽപ്പന്നം കഴിഞ്ഞുview
The HZXVOGEN MIG250DP is a versatile 6-in-1 multi-process inverter welding machine designed for various welding applications. It combines advanced digital control with robust safety features to deliver stable and precise welding performance.
2.1 പ്രധാന സവിശേഷതകൾ
- 6-in-1 Welding Capability: Supports MIG Gas, Flux Core MIG, Pulsed MIG, Lift TIG, Stick (MMA), and Aluminum welding.
- Enhanced Power and Reliability: Features a fully digital microcontroller and highly integrated circuit for stable and consistent welding results.
- Advanced Synergic Control: Automatically adjusts welding parameters for optimal performance across different materials like carbon steel, stainless steel, and thicker steel.
- Optimized Welds: Compensates for mains voltage fluctuations, reducing spatter, increasing penetration, and ensuring consistent wire feed.
- സമഗ്ര സുരക്ഷ: Equipped with Voltage Reduction Device (VRD) and protection against overvoltage, overcurrent, overload, and overheating. Features a unique cooling system for extended operation.
- ഡ്യുവൽ വോളിയംtagഇ ഇൻപുട്ട്: Compatible with both 110V and 220V power supplies.
Figure 3: Multi-Process Welding Modes - Displays the various welding processes supported by the MIG250DP, including Gas MIG, Flux Core MIG, Stick, Lift TIG, and Pulse MIG for aluminum.
2.2 പാക്കേജ് ഉള്ളടക്കം
The HZXVOGEN MIG250DP package typically includes the following items:
- MIG ടോർച്ച്
- ഗ്രൗണ്ട് Clamp
- നിർദ്ദേശ മാനുവൽ (ഈ പ്രമാണം)
- ഗ്യാസ് ഹോസ്
- ഹോസ് Clamp
- ഇലക്ട്രോഡ് ഹോൾഡർ
- Brush Hammer
- Demolition Wrench
- Conductive Nozzle
- 0.8 mm Welding Wire
- വയർ വീൽ
- Graphene Tube
- 110V-220V Adapter
Figure 4: Included Accessories - A visual representation of the components supplied with the HZXVOGEN MIG250DP welding machine.
3. സജ്ജീകരണവും ഇൻസ്റ്റാളേഷനും
Proper setup is crucial for safe and effective welding. Follow these steps carefully.
3.1 പവർ കണക്ഷൻ
- വെൽഡറുടെ പവർ സ്വിച്ച് "ഓഫ്" സ്ഥാനത്താണെന്ന് ഉറപ്പാക്കുക.
- Connect the power cord to a suitable 110V or 220V power outlet. The machine is designed for dual voltagഇ ഇൻപുട്ട്.
- Verify that the power source meets the welder's requirements.
3.2 Wire Spool Installation (MIG/Flux Core)
- Open the side panel of the welder to access the wire feed mechanism.
- Place the wire spool onto the spool holder. Ensure it rotates freely.
- Thread the welding wire through the guide tube and into the drive roller groove.
- Close the drive roller tension arm and adjust the tension knob. The tension should be sufficient to feed the wire without slipping, but not so tight as to deform the wire.
- Ensure the correct drive roller size (e.g., 0.8mm, 1.0mm) is selected for your wire diameter.
Figure 5: Smooth Wire Feed System - Details the internal components for wire spool installation and feeding, emphasizing ease of setup.
Figure 6: Wire Feeding Mechanism - Shows the process of installing welding wire and ensuring smooth operation through the drive rollers.
3.3 ടോർച്ചും ഗ്രൗണ്ടും Clamp കണക്ഷൻ
- Connect the MIG torch to the appropriate connector on the front panel. Ensure it is securely tightened.
- ഗ്രൗണ്ട് cl കണക്ട് ചെയ്യുകamp cable to the designated terminal (usually negative for MIG/Flux Core, positive for Stick).
- ഗ്രൗണ്ട് cl ഘടിപ്പിക്കുകamp വർക്ക്പീസിലോ വെൽഡിംഗ് ടേബിളിലോ ഉറപ്പിച്ച് ഉറപ്പിക്കുക, നല്ല വൈദ്യുത സമ്പർക്കം ഉറപ്പാക്കുക.
3.4 Gas Connection (for MIG Gas Welding)
- Connect one end of the gas hose to the gas inlet on the rear of the welder.
- Connect the other end of the gas hose to your gas cylinder regulator.
- Ensure all connections are tight to prevent gas leaks. Open the gas cylinder valve slowly.
4. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
The HZXVOGEN MIG250DP offers multiple welding modes. Select the appropriate mode and adjust parameters according to your welding task.
4.1 കൺട്രോൾ പാനൽ ഓവർview
The welder features a large LED display and intuitive controls for mode selection and parameter adjustment.
Figure 7: Large LED Display - Provides clear digital readouts and indicators for selected welding modes and parameters.
Figure 8: Digital Control Interface - Highlights the precision and clarity of the digital display for setting welding parameters.
4.2 Mode Selection and Parameter Adjustment
- Turn on the welder using the power switch.
- Use the "Multi-function" or "Selection" buttons to cycle through the available welding modes (MIG Gas, Flux Core, Pulse, Lift TIG, MMA).
- In Synergic mode (SYN), simply select the current, and the machine will automatically match the voltagഒപ്റ്റിമൽ ഫലങ്ങൾക്കായി ഇ.
- For experienced users, the voltage compensation feature allows for precise manual adjustment of voltage.
Figure 9: Synergic Mode Operation - Explains how the synergistic control simplifies parameter setting for beginners and offers fine-tuning for advanced users.
4.3 Welding Process Guidelines
Refer to the following table for recommended settings based on material thickness and welding process. These are starting points and may require fine-tuning.
Figure 10: Welding Parameter Chart - Provides a guide for selecting appropriate wire diameter and current for different materials and welding processes.
4.3.1 MIG Welding (Gas/Flux Core/Pulse)
- Select the desired MIG mode (Gas, Flux Core, or Pulse).
- Adjust wire feed speed and voltage according to the material and thickness, or use Synergic mode.
- For Gas MIG, ensure gas flow is set correctly (e.g., 10-15 L/min for CO2 or Argon/CO2 mix).
- For Pulsed MIG (especially for aluminum), ensure the correct aluminum wire (e.g., 1.0mm/1.2mm) and a suitable spool gun are used.
Figure 11: Precision Welding Examples - Illustrates the quality of welds on different materials, including aluminum and mild steel.
Figure 12: Single Pulse Aluminum Welding - Shows the machine's capability for specialized aluminum welding with pulsed MIG.
4.3.2 Stick (MMA) Welding
- Connect the electrode holder to the positive (+) terminal and the ground clamp നെഗറ്റീവ് (-) ടെർമിനലിലേക്ക്.
- Select MMA mode.
- ഹോൾഡറിലേക്ക് ഉചിതമായ ഇലക്ട്രോഡ് തിരുകുക.
- Adjust the current based on the electrode type and material thickness.
4.3.3 ലിഫ്റ്റ് ടിഐജി വെൽഡിംഗ്
- Connect a TIG torch (not included) to the appropriate terminal.
- ഗ്രൗണ്ട് cl കണക്ട് ചെയ്യുകamp വർക്ക്പീസിലേക്ക്.
- Select Lift TIG mode.
- Adjust the current. Initiate the arc by gently touching the tungsten electrode to the workpiece and lifting it slightly.
Figure 13: Connection Setups for Various Modes - Illustrates how to connect accessories for Gas MIG, Flux Core MIG, Stick, and Lift TIG welding.
5. പരിപാലനം
Regular maintenance ensures the longevity and optimal performance of your HZXVOGEN MIG250DP welder.
- വൃത്തിയാക്കൽ: Regularly clean the internal components, especially the fan and heat sinks, to prevent dust buildup and ensure efficient cooling. Use compressed air.
- വയർ ഫീഡ് സിസ്റ്റം: Inspect the drive rollers and liner for wear or debris. Clean or replace as necessary to ensure smooth wire feeding.
- Torch and Cables: Check the MIG torch, ground clamp, and electrode holder cables for damage, cuts, or loose connections. Replace damaged parts immediately.
- ബന്ധപ്പെടാനുള്ള നുറുങ്ങുകളും നോസിലുകളും: Replace worn contact tips and clean welding nozzles regularly to maintain arc stability and weld quality.
- സംഭരണം: ഉപയോഗത്തിലില്ലാത്തപ്പോൾ വെൽഡർ വൃത്തിയുള്ളതും വരണ്ടതുമായ അന്തരീക്ഷത്തിൽ സൂക്ഷിക്കുക.
Figure 14: Internal Cooling System and Protection - Shows the internal components and cooling fan, emphasizing the importance of keeping them clear for optimal performance and highlighting integrated safety features.
6. പ്രശ്നപരിഹാരം
This section provides solutions to common issues you might encounter. For problems not listed here, contact HZXVOGEN customer support.
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| No power to the welder | Power switch off, loose power cord, tripped circuit breaker. | Ensure power switch is ON. Check power cord connection. Reset circuit breaker. |
| No arc / Weak arc | Poor ground connection, incorrect settings, worn contact tip, wrong wire size. | ഗ്രൗണ്ട് ക്ലീനിംഗ് ഉറപ്പാക്കുകamp is secure. Adjust current/voltage. Replace contact tip. Verify correct wire size. |
| Wire not feeding smoothly | Incorrect drive roller tension, clogged liner, tangled wire spool, wrong drive roller size. | Adjust drive roller tension. Clean or replace liner. Untangle wire. Ensure correct drive roller size. |
| അമിതമായ തുപ്പൽ | തെറ്റായ വോളിയംtage/wire feed speed, improper stick-out, dirty workpiece. | Adjust settings. Maintain proper stick-out. Clean workpiece thoroughly. |
| Overheat indicator active | Exceeded duty cycle, blocked cooling vents, high ambient temperature. | Allow welder to cool down. Ensure clear airflow to vents. Reduce welding time. |
7 സ്പെസിഫിക്കേഷനുകൾ
| ഫീച്ചർ | വിശദാംശങ്ങൾ |
|---|---|
| ബ്രാൻഡ് | HZXVOGEN |
| മോഡൽ | MIG250DP |
| ഉൽപ്പന്ന അളവുകൾ (L x W x H) | 45 x 28 x 29 സെ.മീ |
| ഭാരം | 11.8 കി.ഗ്രാം |
| ഇൻപുട്ട് വോളിയംtage | 230 Volts (Dual Voltage 110V/220V compatible) |
| വെൽഡിംഗ് പ്രക്രിയകൾ | MIG Gas, Flux Core MIG, Pulsed MIG, Lift TIG, Stick (MMA), Aluminum Welding |
| പരമാവധി put ട്ട്പുട്ട് കറന്റ് | 250 എ |
| Wire Diameter Compatibility | Flux-cored: 0.8mm / 1.0mm; Aluminum: 1.0mm / 1.2mm |
| സുരക്ഷാ സവിശേഷതകൾ | VRD, Overvoltage, Overcurrent, Overload, Overheating, Electrostatic Protection, IP21 |
Figure 15: Portable and Lightweight Design - Highlights the compact dimensions and manageable weight of the welder.
8. ഔദ്യോഗിക ഉൽപ്പന്ന വീഡിയോകൾ
No official product videos specifically for the HZXVOGEN MIG250DP model were available from the seller in the provided data. Please refer to the written instructions and diagrams for guidance.
9. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or service inquiries, please refer to the contact details provided with your purchase documentation or visit the official HZXVOGEN webസൈറ്റ്. വാറന്റി ക്ലെയിമുകൾക്കായി നിങ്ങളുടെ വാങ്ങലിന്റെ തെളിവ് സൂക്ഷിക്കുക.
