1. ആമുഖം
This manual provides essential instructions for the safe and efficient operation, installation, and maintenance of your Mechanivis JP-120V Oil-Less Piston Vacuum Pump. Please read this manual thoroughly before using the pump to ensure proper function and to prevent damage or injury. This pump is designed for laboratory and industrial applications requiring stable vacuum creation.
2. സുരക്ഷാ നിർദ്ദേശങ്ങൾ
- Always ensure the pump is connected to a grounded power outlet with the correct voltagഇ (120V).
- നനഞ്ഞതോ നനഞ്ഞതോ ആയ കാലാവസ്ഥയിൽ പമ്പ് പ്രവർത്തിപ്പിക്കരുത്.amp വ്യവസ്ഥകൾ.
- പമ്പ് ഓപ്പറേഷൻ സമയത്ത് അമിതമായി ചൂടാകുന്നത് തടയാൻ ചുറ്റും മതിയായ വായുസഞ്ചാരം ഉറപ്പാക്കുക.
- Do not block the air intake or exhaust ports.
- ഏതെങ്കിലും അറ്റകുറ്റപ്പണികൾ അല്ലെങ്കിൽ വൃത്തിയാക്കൽ നടത്തുന്നതിന് മുമ്പ് വൈദ്യുതി വിച്ഛേദിക്കുക.
- This pump is not designed for use with flammable, explosive, or corrosive gases.
- Keep children and unauthorized personnel away from the operating pump.
- Wear appropriate personal protective equipment (PPE) if handling hazardous materials in conjunction with the pump.
3. ഉൽപ്പന്നം കഴിഞ്ഞുview
The Mechanivis JP-120V is an oil-less piston vacuum pump designed for reliable and efficient vacuum generation. Its compact design and low maintenance requirements make it suitable for various laboratory and industrial applications.

Figure 1: Mechanivis JP-120V Oil-Less Piston Vacuum Pump. This image displays the main unit of the vacuum pump, highlighting its compact structure, cooling fins, and the intake/exhaust ports. The model number JP-120V is visible, along with power (380W), exhaust speed (106L/min), and vacuum degree (-93.3KPa) specifications as indicated on the unit.
പ്രധാന സവിശേഷതകൾ:
- Oil-Less Design: Eliminates the need for oil, reducing maintenance and preventing oil contamination.
- Piston Mechanism: Provides stable and consistent vacuum performance.
- ഉയർന്ന ഒഴുക്ക് നിരക്ക്: Capable of 106-120 L/min for rapid vacuum creation.
- ഒതുക്കമുള്ളതും പോർട്ടബിൾ: Easy to integrate into various setups.
- നീണ്ടുനിൽക്കുന്ന നിർമ്മാണം: Designed for long service life in demanding environments.
4. സജ്ജീകരണം
- അൺപാക്ക് ചെയ്യുന്നു: Carefully remove the pump from its packaging. Inspect for any signs of damage during transit. Report any damage to the supplier immediately.
- പ്ലേസ്മെൻ്റ്: Place the pump on a stable, level surface in a well-ventilated area. Ensure there is sufficient space around the pump for air circulation and heat dissipation. Avoid placing it near heat sources or in direct sunlight.
- കണക്ഷനുകൾ:
- Connect the vacuum line from your application to the intake port of the pump. Ensure all connections are secure and airtight to prevent leaks, which can reduce vacuum efficiency.
- Ensure the exhaust port is clear and unobstructed. If necessary, connect an exhaust line to direct expelled air away from the workspace.
- പവർ കണക്ഷൻ: Connect the power cord to the pump and then plug it into a grounded 120V AC power outlet. Verify that the power supply matches the pump's requirements.
5. പ്രവർത്തന നിർദ്ദേശങ്ങൾ
- പ്രീ-ഓപ്പറേഷൻ പരിശോധന: Before starting, confirm all connections are secure and the pump is placed correctly. Ensure no foreign objects are near the intake or exhaust ports.
- പമ്പ് ആരംഭിക്കുന്നു: Turn on the power switch located on the pump. The pump will begin to operate, creating a vacuum.
- നിരീക്ഷണം: Monitor the vacuum level using an external vacuum gauge connected to your system (if applicable). The pump is designed to achieve a maximum vacuum degree of -93.3 KPa.
- തുടർച്ചയായ പ്രവർത്തനം: The JP-120V is designed for continuous operation. However, prolonged use in high ambient temperatures or with restricted airflow may lead to overheating.
- പമ്പ് നിർത്തുന്നു: To stop the pump, turn off the power switch. It is recommended to release the vacuum in your system before shutting down the pump, if possible, to reduce stress on the pump components.
കുറിപ്പ്: Avoid running the pump against a completely closed system for extended periods, as this can cause unnecessary strain.
6. പരിപാലനം
The Mechanivis JP-120V is an oil-less pump, significantly reducing maintenance requirements. Regular inspection and cleaning will ensure optimal performance and extend the pump's lifespan.
- Daily/Weekly:
- Inspect the pump for any unusual noises or vibrations.
- ചോർച്ചയ്ക്കായി എല്ലാ കണക്ഷനുകളും പരിശോധിക്കുക.
- Ensure the cooling fins and ventilation openings are free from dust and debris. Clean with a soft brush or compressed air if necessary.
- Monthly/Quarterly:
- Inspect the intake filter (if present) and clean or replace it as needed. A clogged filter can reduce pump performance.
- Check the power cord for any signs of damage or fraying.
- പൊതുവായ ശുചീകരണം: പരസ്യം ഉപയോഗിച്ച് പമ്പിൻ്റെ പുറംഭാഗം തുടയ്ക്കുകamp cloth. Do not use harsh chemicals or abrasive cleaners. Ensure no liquid enters the pump's internal components.
പ്രധാനപ്പെട്ടത്: Do not attempt to disassemble the pump beyond routine cleaning. Internal repairs should only be performed by qualified service personnel.
7. പ്രശ്നപരിഹാരം
| പ്രശ്നം | സാധ്യമായ കാരണം | പരിഹാരം |
|---|---|---|
| പമ്പ് ആരംഭിക്കുന്നില്ല | വൈദ്യുതി ഇല്ല; പവർ സ്വിച്ച് ഓഫ്; പവർ കോഡ് കേടായി. | Check power connection and outlet; Turn on power switch; Inspect and replace power cord if damaged. |
| Low vacuum performance | Air leaks in the system; Clogged intake filter; Restricted intake/exhaust; Worn pump components. | Check all connections for leaks; Clean or replace intake filter; Clear any obstructions; Contact service for internal inspection. |
| അമിതമായ ശബ്ദം അല്ലെങ്കിൽ വൈബ്രേഷൻ | Loose components; Unstable placement; Internal mechanical issue. | Ensure pump is on a stable surface; Check for loose external parts; Contact service for internal inspection. |
| പമ്പ് അമിതമായി ചൂടാക്കുന്നു | Poor ventilation; Blocked cooling fins; Prolonged operation in high ambient temperature. | Ensure adequate airflow around the pump; Clean cooling fins; Operate in a cooler environment or allow for cool-down periods. |
8 സ്പെസിഫിക്കേഷനുകൾ
| പരാമീറ്റർ | മൂല്യം |
|---|---|
| മോഡൽ | JP-120V |
| ബ്രാൻഡ് | Mechanivis |
| ടൈപ്പ് ചെയ്യുക | Oil-Less Piston Vacuum Pump |
| ശക്തി | 300-380 W (380W as indicated on unit) |
| Exhaust Speed / Flow Rate | 106-120 L/min (106L/min as indicated on unit) |
| Maximum Vacuum Degree | -93.3 KPa (as indicated on unit) |
| വാല്യംtage | 120V |
| അപേക്ഷകൾ | Laboratory, Medical, Packaging, Printing, Electronics, etc. |
9. വാറൻ്റിയും പിന്തുണയും
For warranty information, technical support, or service inquiries regarding your Mechanivis JP-120V Oil-Less Piston Vacuum Pump, please contact your authorized dealer or the manufacturer directly. Keep your purchase receipt and product serial number handy when contacting support.
Manufacturer: Mechanivis
ആദ്യം ലഭ്യമാകുന്ന തീയതി: സെപ്റ്റംബർ 8, 2025





